The manufacturer’s record · Page 3 of 3

2004 Volkswagen PASSAT
Manufacturer communications & TSBs.Page 3

Original record summaries, dates and identifiers for this model-year. Records 201–235 of 235, ordered newest first. Dated records on this page: Sep 26, 2003–Feb 14, 2011.

Back to 2004 Volkswagen PASSAT problems & recalls
Read the applicability before drawing a conclusion.

This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.

NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.

Feb 14, 2011Service Bulletin/Repair Instructions

941401

NHTSA communication ID: 10253213

NHTSA source summary · Original PDF not reviewed by Recallfolio

Exterior Lights, Moisture Accumulation

Source components: EXTERIOR LIGHTING:HEADLIGHTS · UNKNOWN OR OTHER.

Source record 10253213 at NHTSA
Feb 14, 2011Service Bulletin/Repair Instructions

941401

NHTSA communication ID: 10239590

NHTSA source summary · Original PDF not reviewed by Recallfolio

Exterior Lights, Moisture Accumulation

Source components: EXTERIOR LIGHTING.

Source record 10239590 at NHTSA
Jan 28, 2011Service Bulletin/Repair Instructions

SA-28F6

NHTSA communication ID: 10038591

NHTSA source summary · Original PDF not reviewed by Recallfolio

VOLKSWAGEN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. ENGINE SOFTWARE MAY CAUSE THE VEHICLE TO EXCEED EMISSIONS STANDARDS. *RM

Source components: ELECTRICAL SYSTEM:SOFTWARE · ENGINE AND ENGINE COOLING:ENGINE:DIESEL.

Source record 10038591 at NHTSA
Sep 30, 2010Service Bulletin/Repair Instructions

TB-00-10-06

NHTSA communication ID: 10036493

NHTSA source summary · Original PDF not reviewed by Recallfolio

VOLKSWAGEN: CHILD RESTRAINT LATCH GUIDANCE FIXTURE; COMPLIANCE WITH FMVSS 225 (USA ONLY). UPDATE TO EXISTING TECHNICAL BULLETIN. NO PRODUCTION CHANGE REQUIRED. ALL MODELS. *PE

Source components: CHILD SEAT:LATCH CONNECTOR/CLIP.

Source record 10036493 at NHTSA
Aug 1, 2010Service Bulletin/Repair Instructions

SAC-28F3/P1-REV

NHTSA communication ID: 10036496

NHTSA source summary · Original PDF not reviewed by Recallfolio

VOLKSWAGEN: GASOLINE ENGINE VEHICLES INSPECT, AND IF NECESSARY, REPLACE IGNITION COILS. VEHICLES AFFECTED BY THIS ACTION MAY HAVE IGNITION COILS THAT COULD MALFUNCTION UNDER CERTAIN CONDITIONS. MODELS PASSAT AND WAGON; GOLF; GTI; JETTA AND WAGON; NEW BEETLE AND CONVERTIBLE; PHAETON; EOS; RABBIT, ETC. *PE

Source components: ELECTRICAL SYSTEM:IGNITION · ENGINE AND ENGINE COOLING:ENGINE · ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL.

Source record 10036496 at NHTSA
Jul 23, 2010Service Bulletin/Repair Instructions

TT871005

NHTSA communication ID: 10252204

NHTSA source summary · Original PDF not reviewed by Recallfolio

Air Conditioning Does not Operate

Source components: ENGINE AND ENGINE COOLING · VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM.

Source record 10252204 at NHTSA
Jul 23, 2010Service Bulletin/Repair Instructions

TT871005

NHTSA communication ID: 10237700

NHTSA source summary · Original PDF not reviewed by Recallfolio

For concerns of no or intermittent A/C operation where pressure diagnosis does not lead to a cause, be sure to check the N25 A/C clutch coil. The fan control module may send a brief voltage signal to the clutch and then shut it off due to an open or high resistance in the coil circuit. The coil resistance should be between 3.5 and 4.5 ohms. If the reading is high or low when checked at the fan module, be sure to double check right at the coil to rule out any wiring concerns. Additionally, check ground circuit integrity for the clutch coil.

Source components: ELECTRICAL SYSTEM · SERVICE BRAKES, HYDRAULIC.

Source record 10237700 at NHTSA
Jul 23, 2010Service Bulletin/Repair Instructions

TT 87-10-05

NHTSA communication ID: 10124477

NHTSA source summary · Original PDF not reviewed by Recallfolio

Tech Tips (Air Conditioning Does not Operate): This document informs of concerns of no or intermittent A/C operation where pressure diagnosis does not lead to a cause, be sure to check the N25 A/C clutch coil. The fan control module may send a brief voltage signal to the clutch and then shut it off due to an open or high resistance in the coil circuit. The coil resistance should be between 3.5 and 4.5 ohms. If the reading is high or low when checked at the fan module, be sure to double check right at the coil to rule out any wiring concerns. Additionally, check ground circuit integrity for the clutch coil.

Source components: EQUIPMENT:APPLIANCE:AIR CONDITIONER.

Source record 10124477 at NHTSA
Jul 1, 2010Service Bulletin/Repair Instructions

SA-28F3

NHTSA communication ID: 10033216

NHTSA source summary · Original PDF not reviewed by Recallfolio

VOLKSWAGEN: (REVISED) VEHICLES MAY HAVE IGNITION COILS THAT COULD MALFUNCTION UNDER CERTAIN CONDITIONS. IF THIS HAPPENS, THE MALFUNCTION INDICATOR LAMP (MIL) WILL ILLUMINATED TO LET YOU KNOW THAT VEHICLE MAY EXPERIENCE SOME DETERIORATION IN PERFORMANCE. IN SOME CASES, A MALFUNCTIONING IGNITION COIL MAY CAUSE A VEHICLE TO EXCEED FEDERAL AND/OR CALIFORNIA EMISSIONS STANDARDS. 2001-2007 PASSA/PASSAT WAGON. *PE UPDATED 8/9/10. *PE UPDATED 11/8/10. *PE UPDATED 12/8/10. *PE UPDATED 2/28/11. *PE UPDATED 3/21/11. *PE

Source components: ELECTRICAL SYSTEM:IGNITION · ENGINE AND ENGINE COOLING:ENGINE:GASOLINE.

Source record 10033216 at NHTSA
Oct 28, 2009Service Bulletin/Repair Instructions

SB-28F3

NHTSA communication ID: 10033207

NHTSA source summary · Original PDF not reviewed by Recallfolio

VOLKSWAGEN: VEHICLES MAY HAVE IGNITION COILS THAT COULD MALFUNCTION UNDER CERTAIN CONDITIONS. IF THIS HAPPENS, THE MALFUNCTION INDICATOR LAMP (MIL) WILL ILLUMINATED TO LET YOU KNOW THAT THE VEHICLE MAY EXPERIENCE SOME DETERIORATION IN PERFORMANCE. IN SOME CASES, A MALFUNCTIONING IGNITION COIL MAY CAUSE A VEHICLE TO EXCEED FEDERAL AND/OR CALIFORNIA EMISSIONS STANDARDS. NO MODELS LISTED. *PE

Source components: ELECTRICAL SYSTEM:IGNITION · ENGINE AND ENGINE COOLING:ENGINE.

Source record 10033207 at NHTSA
Jun 1, 2009Service Bulletin/Repair Instructions

CSC-74B8

NHTSA communication ID: 10032411

NHTSA source summary · Original PDF not reviewed by Recallfolio

VOLKSWAGEN: HEATED SEATS INSTALL NEW PASSENGER SIDE SEAT HEATER SWITCH. AFFECTED VEHICLES MAY HAVE A SEAT HEATER ELEMENT THAT CAN MALFUNCTION WHEN THE IGNITION SWITCH IS ON AND THE SEAT HEATER SWITCH IS ON. *PE

Source components: SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER.

Source record 10032411 at NHTSA
May 18, 2009Service Bulletin/Repair Instructions

TB-07-09-06

NHTSA communication ID: 10030369

NHTSA source summary · Original PDF not reviewed by Recallfolio

VOLKSWAGEN: ENGINE OIL PRESSURE TOO LOW, LIGHT IS ON, ENGINE FLUSH. THE LOW ENGINE OIL PRESSURE CONDITION MAY BE CAUSED BY A RESTRICTION OF THE OIL PUMP SUCTION LINE STRAINER. *PE

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10030369 at NHTSA
Aug 28, 2008Service Bulletin/Repair Instructions

2015831

NHTSA communication ID: 10026848

NHTSA source summary · Original PDF not reviewed by Recallfolio

VOLKSWAGEN: EXHAUST HEAT SHIELD, REPLACEMENT GUIDELINES. HEAT SHIELDS ARE TO BE INSPECTED AFTER COMPLETION O ANY TYPE OF REPAIR TO THE UNDERBODY (EXHAUST SYSTEM TRANSMISSION, ETC.), AND IF DAMAGED, REPLACED. *PE

Source components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM · STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS.

Source record 10026848 at NHTSA
Jun 1, 2008Service Bulletin/Repair Instructions

P-9-99C8

NHTSA communication ID: 10026068

NHTSA source summary · Original PDF not reviewed by Recallfolio

VOLKSWAGEN: SERVICE AIR PLENUM AREA TO IMPROVE DRAINAGE AND INSTALL IMPROVED POLLEN FILTER SEAL. *PE

Source components: STRUCTURE · STRUCTURE:BODY · STRUCTURE:FRAME AND MEMBERS.

Source record 10026068 at NHTSA
Jun 1, 2008Service Bulletin/Repair Instructions

P 9-66C8

NHTSA communication ID: 10025923

NHTSA source summary · Original PDF not reviewed by Recallfolio

VOLKSWAGEN: 2001-2005 MODELS: SERVICE AIR PLENUM AREA TO IMPROVE DRAINAGE AND INSTALL IMPROVED POLLEN FILTER SEAL. WATER COULD LEAK INTO THE PASSENGER COMPARTMENT. 2002 MODELS COULD HAVE LEAKS INTO THE BRAKE BOOSTER. *PE

Source components: SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM · STRUCTURE:FRAME AND MEMBERS.

Source record 10025923 at NHTSA
Oct 1, 2007Service Bulletin/Repair Instructions

748

NHTSA communication ID: 10023659

NHTSA source summary · Original PDF not reviewed by Recallfolio

2003-2004 MODEL YEAR PASSAT WITH HEATED SEATS INSTALL NEW PASSENGER SIDE SEAT HEATER SWITCH. *NJ

Source components: SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER.

Source record 10023659 at NHTSA
Mar 30, 2007Service Bulletin/Repair Instructions

2013233

NHTSA communication ID: 10021437

NHTSA source summary · Original PDF not reviewed by Recallfolio

ENGINE OIL PRESSURE TOO LOW, LIGHT IS ON, ENGINE FLUSH. *KB

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10021437 at NHTSA
Jan 11, 2007Service Bulletin/Repair Instructions

010702

NHTSA communication ID: 10021315

NHTSA source summary · Original PDF not reviewed by Recallfolio

DTC'S P1297 (17705) OR P1557 (17965) STORED IN DTC MEMORY. THIS MAY BE CAUSED BY INTAKE HOSES LEAKING (DURING BOOST CONDITIONS) DUE TO INCORRECT TORQUE ON CLAMPS OR IMPROPER PLACEMENT, WORN OR TORN INTAKE HOSES. *KB

Source components: ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS.

Source record 10021315 at NHTSA
Nov 7, 2005Service Bulletin/Repair Instructions

0505

NHTSA communication ID: 10018452

NHTSA source summary · Original PDF not reviewed by Recallfolio

VEHICLES MAY DISPLAY VIBRATION OF THE HEADLIGHT DUE TO CLEARANCE BETWEEN HEADLIGHT ASSEMBLY AND FRONT FACIA - EXCLUDING NEW PASSAT. *NM

Source components: EXTERIOR LIGHTING:HEADLIGHTS.

Source record 10018452 at NHTSA
Oct 21, 2005Service Bulletin/Repair Instructions

0416

NHTSA communication ID: 10009885

NHTSA source summary · Original PDF not reviewed by Recallfolio

WHEN SLOWING TO A STOP, A HARSH 3RD GEAR TO 2ND GEAR DOWNSHIFT IS FELT AND/OR AFTER SLOWING TO A NEAR STOP THEN ACCELERATING AGAIN, A CLUNK IS FELT. UPDATE PROGRAMMING (FLASHING) TRANSMISSION CONTROL MODULE (TCM) FOR HARSH SHIFTING. *TT

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM).

Source record 10009885 at NHTSA
Aug 26, 2005Service Bulletin/Repair Instructions

0401

NHTSA communication ID: 10009887

NHTSA source summary · Original PDF not reviewed by Recallfolio

ENGINE OIL SPECIFICATIONS, OIL CAPACITY, OIL FILTER. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10009887 at NHTSA
Jul 14, 2005Service Bulletin/Repair Instructions

0517

NHTSA communication ID: 10016037

NHTSA source summary · Original PDF not reviewed by Recallfolio

ANTI-LOCK BRAKE SYSTEM (ABS) CONTROL MODULE WARRANTY REPAIR PROCESS. *TT

Source components: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE.

Source record 10016037 at NHTSA
May 1, 2005Service Bulletin/Repair Instructions

VC

NHTSA communication ID: 10015584

NHTSA source summary · Original PDF not reviewed by Recallfolio

INSTALL MERCURY LABEL ON VEHICLES REGISTERED IN THE STATES OF VERMONT, MAINE AND CONNECTICUT - ENVIRONMENTAL COMPLIANCE ACTION CIRCULAR. *TT

Source components: EQUIPMENT:OTHER:LABELS.

Source record 10015584 at NHTSA
Jan 14, 2005Service Bulletin/Repair Instructions

0502

NHTSA communication ID: 10012457

NHTSA source summary · Original PDF not reviewed by Recallfolio

DIAGNOSTIC TROUBLE CODE (DTC) P1603 (18011) STORED IN DTC MEMORY. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10012457 at NHTSA
Nov 9, 2004Service Bulletin/Repair Instructions

004

NHTSA communication ID: 10011567

NHTSA source summary · Original PDF not reviewed by Recallfolio

ENGINE COOLANT TEMPERATURE (ECT) SENSOR. *TC

Source components: ENGINE AND ENGINE COOLING.

Source record 10011567 at NHTSA
Oct 27, 2004Service Bulletin/Repair Instructions

0419

NHTSA communication ID: 10010537

NHTSA source summary · Original PDF not reviewed by Recallfolio

UPDATE PROGRAMMING - EVAPORATIVE EMISSIONS (EVAP) SELF-TEST REVISION. *TT

Source components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL.

Source record 10010537 at NHTSA
Oct 1, 2004Service Bulletin/Repair Instructions

0403

NHTSA communication ID: 10010539

NHTSA source summary · Original PDF not reviewed by Recallfolio

VALVE COVER, DIAGNOSING OIL LEAKAGE FROM GASKETS. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10010539 at NHTSA
Aug 5, 2004Service Bulletin/Repair Instructions

0402

NHTSA communication ID: 10009888

NHTSA source summary · Original PDF not reviewed by Recallfolio

LOW ENGINE OIL PRESSURE LIGHT IS ON. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10009888 at NHTSA
Aug 4, 2004Service Bulletin/Repair Instructions

0421

NHTSA communication ID: 10009874

NHTSA source summary · Original PDF not reviewed by Recallfolio

OIL SLUDGE - WARRANTY EXTENSION FOR 1998-2004 MODEL YEAR VOLKSWAGEN PASSAT WITH 1.8L TURBO ENGINE US AND CANADIAN DEALERS. SERVICE CIRCULAR. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10009874 at NHTSA
Aug 1, 2004Service Bulletin/Repair Instructions

0421

NHTSA communication ID: 10009873

NHTSA source summary · Original PDF not reviewed by Recallfolio

WARRANTY EXTENSION COVERING CERTAIN OIL SLUDGE RELATED REPAIRS. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10009873 at NHTSA
Jul 12, 2004Service Bulletin/Repair Instructions

0403

NHTSA communication ID: 10008913

NHTSA source summary · Original PDF not reviewed by Recallfolio

ENGINE, FLUCTUATING IDLE OR IDLE SPEED TOO LOW. *MJ

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10008913 at NHTSA
Jul 1, 2004Service Bulletin/Repair Instructions

VP

NHTSA communication ID: 10008920

NHTSA source summary · Original PDF not reviewed by Recallfolio

VEHICLES REMOVE / REPLACE SHOCK ABSORBER SECURING BOLT. *MJ

Source components: SUSPENSION:REAR:SHOCK ABSORBER.

Source record 10008920 at NHTSA
May 10, 2004Service Bulletin/Repair Instructions

0409

NHTSA communication ID: 10007711

NHTSA source summary · Original PDF not reviewed by Recallfolio

EVALUATING FUEL MIXTURE DIAGNOSTIC TROUBLE CODES- HOW TO PERFORM EFFECTIVE DIAGNOSIS RELATED TO FUEL SYSTEM ADAPTATION - SYSTEM TOO RICH/TOO LEAN. VOLKSWAGEN. *MJ

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10007711 at NHTSA
Apr 6, 2004Service Bulletin/Repair Instructions

0406

NHTSA communication ID: 10007015

NHTSA source summary · Original PDF not reviewed by Recallfolio

READINESS CODE, SETTING. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10007015 at NHTSA
Sep 26, 2003Service Bulletin/Repair Instructions

092603

NHTSA communication ID: 10006830

NHTSA source summary · Original PDF not reviewed by Recallfolio

ZF VH RECALL OF THE ZF STEERING PUMP, SUPPLIED TO WD'S FOR REPLACEMENT OF THE AUDI A4 PASSAT P/N 8D0 145 156FX INSTEAD OF THE CORRECT ZF P/N 7691 955 276ZW. 2004 AUDI A4 ALSO INCLUDED. *TT

Source components: STEERING:HYDRAULIC POWER ASSIST:PUMP.

Source record 10006830 at NHTSA