2015 MINI COOPER Manufacturer communications & TSBs.Page 4
Original record summaries, dates and identifiers for this model-year. Records 301–395 of 395, ordered newest first. Dated records on this page: Jan 1, 2014–May 1, 2015.
Read the applicability before drawing a conclusion.
This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.
NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.
May 1, 2015Service Bulletin/Repair Instructions
M360215
NHTSA communication ID: 10147163
NHTSA source summary · Original PDF not reviewed by Recallfolio
Valve Stem Replacement with Wheel Electronics. Tire pressure loss after replacement of the RDC/RDCi wheel electronics. Valve stems are not being replaced in conjunction of the RDC/RDCi wheel electronics replacement.
Source components: TIRES · TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS · WHEELS.
NHTSA source summary · Original PDF not reviewed by Recallfolio
"""Coasting"" Feature May Not Function After Programming. After programming to I-level F056-14-11-50x or higher, ""coasting"" while in green mode may no longer function. This feature is shown as activated in the green mode menu, and no relevant faults are stored. An EGS software error (I-levels of F056-13-11-50x to F056-14-07-50x) leads to incorrect EEPROM data when programmed to an I-level of F056-14-11-50x or higher."
NHTSA source summary · Original PDF not reviewed by Recallfolio
When Warm, Engine Fails to Start with Valvetronic Fault 135608 Stored. The engine cannot be started once it is already warm. The Valvetronic (VVT) is fixed at a minimum lift position. The following fault is stored in the DME memory: ? 135608 - Valvetronic: No movement identified DME software error
NHTSA source summary · Original PDF not reviewed by Recallfolio
"Engine Power Reduction with ""Clutch Damaged"" Faults Stored. A drivetrain malfunction check control message is displayed, prompting the customer to contact the dealer for a service visit. The vehicle drives normally, but fault(s) for a damaged clutch are stored in the DME. ? 1D3101 - Clutch: Damaged, transmittable torque too low ? 1D3201 - Clutch: Severely damaged, transmittable torque too low CAUSE 1. The DME software diagnostic for detecting excessive clutch slip is too sensitive. 2. The clutch is damaged."
NHTSA source summary · Original PDF not reviewed by Recallfolio
MINI: INSTRUMENT CLUSTER DISPLAYING A MALFUNCTION DRIVETRAIN CHECK CONTROL DUE TO DAMAGE CLUTCH AND EXCESSIVE SLIP OF CLUTCH IS TOO SENSITIVE. MODEL 2015 COOPER, COOPER S (2 AND 4 DOOR). *PE
NHTSA source summary · Original PDF not reviewed by Recallfolio
Door Open Message Displayed, Even Though Door Is Closed. The customer complains that while driving, a CCM (check control message) indicates the doors are open, even though they are closed. Also, sometimes the gong will sound and the interior lights will go on and off. Unspecified FRM (footwell module) door lock status due to voltage variations
NHTSA source summary · Original PDF not reviewed by Recallfolio
"Delivery Stop: Remove Engine Oil Label. Affected vehicles in dealer inventory must not be retailed or delivered until this issue is corrected. Vehicles at ports of entry will be remedied prior to dealer delivery. On affected vehicles, there is an incorrect label regarding the appropriate engine oil. Affected vehicles can be identified with a ""Vehicle Comment"" in the DCS Warranty Vehicle Inquiry or ISPA Light. The text on the label does not conform to legal regulations."
NHTSA source summary · Original PDF not reviewed by Recallfolio
The manual transmission gear shift knob easily comes off the shift rod with minimal upward force. The retaining tabs on the shifter knob do not hold securely to the shifter rod.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Service Engine Soon Light (MIL) On with Fault 151101 Stored. The Service Engine Soon light (MIL) is on with the following fault stored in the DME: ? 151101 - Ignition timing adjustment in partial load: too early after cold start DME software diagnostic sensitivity
NHTSA source summary · Original PDF not reviewed by Recallfolio
B38 Engine: Mixture Faults Stored in DME and Cylinder Head Cover Leaking Engine Oil. Engine oil leak (1) from the front edge of the cylinder head cover where it meets the cylinder head (2). In some cases the cylinder head cover gasket material may be bulging out from between the cylinder head cover and cylinder head mating surfaces. When the cylinder head cover is removed, the cylinder head cover gasket material is damaged (1) near the crankcase ventilation drains (2) or the bolt holes (3).
NHTSA source summary · Original PDF not reviewed by Recallfolio
B38 and B48 Engines: Rough Running and Various Faults for Camshaft Sensor Signal and VANOS Control Stored in the DME. The engine runs rough and the malfunction warning is illuminated. One or more of the following faults are stored in the DME: 130104 Variable camshaft timing control, intake: Control fault, camshaft jamming 130108 Variable camshaft timing control, intake: Control fault, position not reached 130304 Variable camshaft timing control, exhaust: Control fault, camshaft jamming 130308 Variable camshaft timing control, exhaust: Control fault, position not reached 130E11 Intake camshaft sensor, plausibility: Signal implausible 130E20 Intake camshaft: Angle offset with respect to the crankshaft lies outside tolerance range 130F11 Exhaust camshaft sensor, plausibility: Signal implausible 130F20 Exhaust camshaft: Angle offset with respect to the crankshaft lies outside tolerance range 131401 Variable camshaft timing control, exhaust, cold start: Cannot be controlled 131501 Variable camshaft timing control, intake, cold start: Cannot be controlled 131808 Variable camshaft timing control, exhaust, cold start: Position not reached 131908 Variable camshaft timing control, intake, cold start: Position not reached CAUSE DME software error and/or a mechanical failure of the VANOS actuators, camshafts and the VANOS central bolt valves.
NHTSA source summary · Original PDF not reviewed by Recallfolio
MINI: CAMSHAFT TIMING CONTROL INTAKE, CAMSHAFT JAMMING, SIGNAL IMPLAUSIBLE, POSITION NOT REACHED, TOLERANCE RANGE OUTSIDE, CANNOT CONTROL COLD START EXHAUST AND ENGINE RUNNING ROUGH WITH MALFUNCTION WARNING ILLUMINATED DUE TO SOFTWARE ISSUE. *PE
NHTSA source summary · Original PDF not reviewed by Recallfolio
MINI: SOME VEHICLES ARE CONSUMING ENGINE OIL AND RUNS POORLY, FROM CYLINDER HEAD COVER GASKET AREA AN OIL LEAK FROM ENGINE AND ILLUMINATION OF ENGINE MALFUNCTION LIGHT IS ON. MODEL F56 (COOPER). NO YEARS LISTED. *PE
NHTSA source summary · Original PDF not reviewed by Recallfolio
Comfort Access Inoperative. 1. Unlocking the vehicle with the Comfort Access button does not work. 2. Lowering both windows with the Comfort Access button does not work. Vehicles with option 6FP (MINI Visual Boost radio) and option 609 (Navigation Professional) are not affected. Software error
NHTSA source summary · Original PDF not reviewed by Recallfolio
"Discharged Battery: Energy Diagnosis Must Be Performed. MINI electrical systems and advancements in vehicle technology have resulted in an increased demand on the vehicle battery. This SI will help the dealer handle ""discharged battery"" complaints. A discharged battery can have various causes, most unrelated to the battery. A failed battery is often the symptom and not the cause. A fully serviceable battery fails when an electrical component causes the battery to discharge; the battery becomes internally damaged and must be replaced. For more information, refer to http://www.batteryuniversity.com/parttwo-42B.htm. For this reason, replacing the battery is not usually a permanent repair. The cause of the discharged battery must be analyzed in order to guarantee a proper repair. To repair the vehicle properly the first time in the workshop, the diagnostic test plans must be performed to completion, with all results taken into consideration. Without performing the energy diagnosis test plan, the root cause of the discharged battery cannot be identified. This increases the chances of a repeat repair. Discharged battery."
Source components: ELECTRICAL SYSTEM · ELECTRICAL SYSTEM:12V/24V/48V BATTERY.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Engine Starts on Its Own After Switching Ignition Off. After switching the ignition off, with the vehicle in neutral and the brake applied, the vehicle starts on its own after 1.5 seconds, without pressing the Start/Stop button. No faults are stored in the Body Domain Controller (BDC). Software error in the BDC
NHTSA source summary · Original PDF not reviewed by Recallfolio
"""Coasting"" Feature May Not Function After Programming. After programming to I-level F056-14-11-50x or higher, ""coasting"" while in green mode may no longer function. This feature is shown as activated in the green mode menu, and no relevant faults are stored. An EGS software error (I-levels of F056-13-11-50x to F056-14-07-50x) leads to incorrect EEPROM data when programmed to an I-level of F056-14-11-50x or higher."
Source components: POWER TRAIN:AUTOMATIC TRANSMISSION.
NHTSA source summary · Original PDF not reviewed by Recallfolio
N18:MINI Fuel Additive. INFORMATION Because carbon deposit buildup is related to fuel quality, it is not considered a defect in the vehicle's materials or workmanship. Consequently, the use of MINI Fuel Additive as outlined in this bulletin is not covered under the terms of the MINI New Passenger Car Limited Warranty, MINI Maintenance Program, any applicable Federal, State or MINI Emissions Warranty or the MINI Next Certified Pre-Owned Limited Warranty. [ Copyright (c)2015 BMW of North America, Inc. ] https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/217...4/7/2015
NHTSA source summary · Original PDF not reviewed by Recallfolio
"B38, B46 and B48 Engines: Drivability Complaints with Crankshaft Sensor Fault. The vehicle exhibits one of the following complaints: ? Loss of power when idling ? At a higher engine speed (above 3,000 rpm), a brief decrease in the engine speed can be felt. ? Extended cranking before the engine will start ? The customer notices an increased level of ""free play"" in the clutch pedal when changing gears. ? The clutch pedal remains depressed and will not return to the disengaged position. ? Emergency operation is active with one or more of the faults listed below. Faults stored in the vehicle: ? 160020 Crankshaft sensor, signal: implausible ? 180001 Catalytic converter: efficiency too low ? 200D0C Powertrain, safety function: bus signal rpm reduction implausible ? 11A002 Fuel high pressure, plausibility: Pressure too low ? 1F054D Powertrain, safety function: powertrain reduced power, DSC-signal implausible? 120408 Boost pressure control: Shut-down as a consecutive reaction"
NHTSA source summary · Original PDF not reviewed by Recallfolio
Engine Misfire Due to Failed Ignition Coil. ? The Check Engine or Service Engine Soon (MIL) lamp is on with misfire fault(s) stored in the DME. ? Intermittent performance or rough running without a relevant DME fault stored The most likely cause is that an ignition coil has failed, which in many cases can be confirmed with basic diagnosis. During operation with high temperature fluctuations, the different materials used in the Bosch ignition coil construction can deteriorate over time, leading to a failure.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Diagnosing Stored Fault Codes to Help Avoid Repeat Repair Visits. Analysis of FASTA data and repeat repair visit reports indicates that there are many fault codes that are stored in the above vehicles, but they are not diagnosed to identify their root cause. Fault codes that are not diagnosed to find their root cause can lead to a repeat repair visit to the workshop by the customer. Where diagnosis (vehicle or short test) with ISTA has already started, it is important to diagnose the fault code(s) listed below (when they are stored in the vehicle) during the current workshop visit. This will help lead to a reduction in workshop repeat repair visits and higher customer satisfaction.
NHTSA source summary · Original PDF not reviewed by Recallfolio
FAILED IGNITION COIL CAUSES ENGINE MISFIRE. HIGH TEMPERATURES DURING OPERATION CAUSES DIFFERENT MATERIALS USED IN THE IGNITION COIL CAN DETERIORATE OVER TIME *CN
NHTSA source summary · Original PDF not reviewed by Recallfolio
HU-H Headunit: Navigation System Road Map Usage. INFORMATION For the US market, all vehicles come pre-loaded from the factory with the latest navigation system road map database version that was available at the time of vehicle production. Therefore, there will be no physical copy of the navigation system road map data media DVD set or USB stick placed in these vehicles at the Vehicle Distribution Center (VDC). NOTE: Additionally, all replacement HU-H parts come with a pre-loaded version of the current available navigation system road map database installed. A set of DVD copies of the navigation system road map database, HU-H NAVI Road Map North America NEXT, is shipped to all MINI dealers through the automatic tool shipment program with each release of a navigation system road map database. IMPORTANT: Additional copies or earlier NAV road map database versions cannot be ordered individually! Therefore, please take special care to archive the HU-H NAV road map DVD sets! The NAV road map data on the DVD set can also be installed into the Network Attached Storage (NAS). From there, it can then be installed onto the HU-H in the vehicle, using the Integrated Service Technical Application for Programming (ISTA/P). For installation of the navigation system road map data media DVD set into the Network Attached Storage (NAS), please contact your ISPI NEXT Administrator. In addition to this procedure, it is also possible to download the NAV road map data on the DVD set directly onto the hard disc drive (HDD) integrated into the HU-H by inserting the DVDs one by one into the HU-H internal DVD drive. It will take approximately 2 to 2.5 hours to download the entire database. Please note that the HU-H NAV road map DVD set is for workshop use only, and is not to be left in customers' vehicles.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Foul Odor when Switching On A/C. The customer states there is a foul smell when the A/C is first turned on. It lasts for five minutes. Defective coating on the evaporator, allowing bacteria to form.
Source components: ENGINE · ENGINE AND ENGINE COOLING.
NHTSA source summary · Original PDF not reviewed by Recallfolio
"Check Control Message ""Battery Discharge"" Displays Intermittently. The customer states that a ""Battery Discharge"" check control message is displayed intermittently when the vehicle is started. The following fault code is also stored: DME ""213901 - Power management: Reduction or switch-off of individual electrical consumers"" DME/IBS software error."
NHTSA source summary · Original PDF not reviewed by Recallfolio
Noise from Steering Column Switch Center when Turning. The customer states that there is a grating or scraping noise when the steering wheel is turned. The noise comes from the area of the Steering Column Switch Center (SZL). When turning the steering wheel, the connection between the steering wheel and the SZL causes torsion stress, creating interference noise.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Driver's Side Exterior Door Handle Cover Cap Is Loose. The driver's side exterior door handle cover cap is loose or missing. Driver's side exterior door handle.
NHTSA source summary · Original PDF not reviewed by Recallfolio
"eAutomatic Transmission Selector Lever Will Not Move Out of Park. The transmission selector lever cannot be disengaged from the ""P"" position. This can occur very randomly and is difficult to reproduce. No faults are stored in the EGS control unit, and no warnings are displayed in the instrument cluster. For the most part, if the vehicle is locked and goes to sleep (the light in the hazard switch goes out), the problem is no longer present. Unfavorable EGS software"
Source components: ELECTRICAL SYSTEM · POWER TRAIN.
NHTSA source summary · Original PDF not reviewed by Recallfolio
When Warm, Engine Fails to Start with Valvetronic Fault 135608 Stored. The engine cannot be started once it is already warm. The Valvetronic (VVT) is fixed at a minimum lift position. The following fault is stored in the DME memory: ? 135608 - Valvetronic: No movement identified Under investigation: possibly caused by a DME software error
NHTSA source summary · Original PDF not reviewed by Recallfolio
B38 and B48 Engines: Rough Running and Various Faults for Camshaft Sensor Signal and VANOS Control Stored in the DME. The engine runs rough and the malfunction warning is illuminated. One or more of the following faults are stored in the DME: 130F11 Camshaft output sensor, plausibility: Implausible signal 130E11 Camshaft input sensor, plausibility: Implausible signal 130E20 Intake camshaft: Angle offset with respect to the crankshaft lies outside tolerance range 130108 VANOS, intake: Control fault, position not reached 130104 VANOS, intake: Control fault, camshaft jamming 131501 VANOS, intake, starting the engine from cold: Cannot be controlled 131908 VANOS, intake, starting the engine from cold: Position not reached CAUSE DME software error and/or a mechanical failure of the intake VANOS actuator and intake VANOS central valve
NHTSA source summary · Original PDF not reviewed by Recallfolio
SI M11 01 12February 2015 EngineTechnical Service This Service Information bulletin supersedes SI M11 01 12 dated March 2014. designates changes to this revision SUBJECT N16 and N18 Engine: Engine Oil Leak. The customer states that a small engine oil leak can be seen from the underside of the engine. CAUSE The internal sealing of the oil pump volume control solenoid valve is compromised, allowing engine oil to leak from the oil pump volume control solenoid. DIAGNOSTIC
NHTSA source summary · Original PDF not reviewed by Recallfolio
"This Service Information bulletin supersedes SI M84 02 14 dated December 2014. PERFORM THE PROCEDURE OUTLINED IN THIS SERVICE INFORMATION ON ALL AFFECTED VEHICLES BEFORE CUSTOMER DELIVERY OR THE NEXT TIME THEY ARE IN THE SHOP FOR MAINTENANCE OR REPAIRS. designates changes to this revision SUBJECT Service Action: Bluetooth Software (KISU Data) Update. This Service Action is being released to improve customer satisfaction as we strive to be number 1 in the JD Power Initial Quality Survey (IQS). This new KISU software improves the Bluetooth functionality in our vehicles, and it helps to keep us up-to-date with technology innovation. Please implement the Bluetooth Software Update Service Action. This Service Action will be in effect until March 2015. Thank you for your continuous support. Improved KISU data (Customer Initiated Software Update) is now available for installation in these vehicles via the USB port. Improved functionality for COMBOX: z Detailed view of the text messages z Android device connection stability (linked contacts causing BT disconnection) Improved functionality for HU-H: z Reconnection strategy z 3rd Party App Metadata - Album art and song title Note: This Service Action is to be completed only at the dealer. You (dealers) will be receiving vehicles from the VDCs that will require this Service Action to be completed prior to customer delivery. AFFECTED VEHICLES This Service Action involves certain R5x, R6x equipped with COMBOX (CMedia), and F56 vehicles equipped with HU-H (option code 7L5). First check if a Service Action label with a code number 75 is already attached to the B-pillar. If code number 75 has been punched out, the campaign has already been performed, no further action is required. For the affected vehicles, the DCSnet Warranty Vehicle Inquiry ""Vehicle Comment"" and/or the Key Reader/ISPA Light application's ""Comments Information on"" tab has been updated to display the following message: Service Action SI M84 02 14: Bluetooth So
Source components: ELECTRICAL SYSTEM · EQUIPMENT · EQUIPMENT:ELECTRICAL.
NHTSA source summary · Original PDF not reviewed by Recallfolio
"SUBJECT iPhone and iOS 8.x Information. INFORMATION With the release of iOS 8.0, please be aware of the important functional change noted below: Scenario: z The customer leaves the vehicle and turns the phone off. z He or she turns the phone back on. z The customer then enters the vehicle, but does not unlock the phone prior to turning the vehicle on. https://www.minitis.net/tiscode/cgi-bin/bulletin.aspx?sie_path=/tsb/bulletins/htm_store/20701.1.M840115....3/2/2015 Page 2 of 2 Result: z The phone reconnects to the Bluetooth system (normal). z However, the contact list is not transferred (not normal). z The contact list in the iDrive will be empty. z The call list in the Kombi will display only phone numbers, but no names. z The hands-free system works for accepting calls and conversing on calls started on the phone. Solution: z Prior to the customer entering the vehicle, he or she must unlock the phone at least once (passkey). With the release of Apple's new iPhone 6, 6 Plus and iOS 8.x software, there have been many questions regarding the new phone and software. The information in the attachment to this Service Information will help answer these questions. A printed copy can be given to the customer if needed. The attachment provides information on the differences between the new iPhone 6, 6 Plus and the previous versions, along with Apple software improvements in the following areas: 1. Visual comparison 2. Connectivity 3. Functionality Refer to the PDF file in the ""Attachment"" section of this bulletin for complete details. Information on the iPhone 6 is also available via the following website: www.miniusa.com/bluetooth NOTE: This SI will be updated as new information is received. "
NHTSA source summary · Original PDF not reviewed by Recallfolio
"SUBJECT Sporadic Electronic Power Steering (EPS) Warning Lamp when Starting Engine. An EPS warning lamp may light up in the instrument cluster intermittently when the engine starts. No steering assistance is available at this time. After a terminal change (switching the ignition off and on again), the warning lamp is no longer illuminated. Software error in the EPS control unit Fault code ""FC 4823E6-Internal control unit-power pack faulty"" may be stored in the EPS."
NHTSA source summary · Original PDF not reviewed by Recallfolio
"SUBJECT DME Fault 168A20 for Knock Control: System Error Stored. A Check Control Message (CCM) is displayed: ""Drive Faulty; Drive at moderate speed."" z Fault 168A20: Knock control; system error is stored in the DME. CAUSE DME software."
NHTSA source summary · Original PDF not reviewed by Recallfolio
Service Action: Bluetooth Software (KISU Data) Update. This Service Action is being released to improve customer satisfaction as we strive to be number 1 in the JD Power Initial Quality Survey (IQS). This new KISU software improves the Bluetooth functionality in our vehicles, and it helps to keep us up-to-date with technology innovation. Please implement the Bluetooth Software Update Service Action. This Service Action will be in effect until March 2015. Thank you for your continuous support. Improved KISU data (Customer Initiated Software Update) is now available for installation in these vehicles via the USB port. Improved functionality for COMBOX: z Detailed view of the text messages z Android device connection stability (linked contacts causing BT disconnection) Improved functionality for HU-H: z Reconnection strategy z 3rd Party App Metadata - Album art and song title Note: This Service Action is to be completed only at the dealer. You (dealers) will be receiving vehicles from the VDCs that will require this Service Action to be completed prior to customer delivery.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Automated Activation of Navigation System During PDI/QC1. INFORMATION Important: The INITIAL NAV enabling code no longer needs to be pre-ordered through the Parts department! When the vehicle is connected to the diagnostic system ISTA to perform PDI/QC1, the step to activate the navigation system (part of Delete Transport Mode) will automatically request the INITIAL NAV enabling code (VIN-specific) without pre-ordering the enabling code. This enabling code will be automatically delivered through ISTA and it then activates the navigation system. Note: This VIN-specific NAV enabling code is then also automatically stored in the Repair Kit in the Aftersales Assistance Portal (ASAP). The automated INITIAL NAV enabling code request and activation of the navigation system will take no longer than 1 minute. After finishing "Delete Transport Mode," the navigation system in the vehicle will be active without entering the 20-digit INITIAL NAV enabling code manually or in ISTA. If the navigation system is not active and asking for the enabling code, turn off the ignition and wait for the head unit to enter sleep mode (approx. 3 minutes). After that, turn on the ignition again. The head unit will start up and the navigation system is activated. If the INITIAL NAV enabling code for first-time activation of the navigation system is not requested or delivered automatically, it still can be ordered manually through the Parts department and activated in the vehicle by entering the 20-digit enabling code manually.
Source components: ELECTRICAL SYSTEM · EQUIPMENT · EQUIPMENT ADAPTIVE/MOBILITY.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Panoramic Sunroof Rattles. A rattling noise is heard coming from the sunroof. This occurs when driving over rough road surfaces with the sunroof roller-blind fully open. The sunroof roller-blind hand grip vibrates against the frame.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Front Doors Will Not Latch. The front door(s) may not latch or lock correctly when opening or closing. The condition mainly occurs with high or low temperature changes, making it difficult to duplicate. This only affects the Magna door lock and models without option 323 (automatic soft close). Manufacturing tolerances of the door lock
NHTSA source summary · Original PDF not reviewed by Recallfolio
Automatic Transmission Selector Lever Will Not Move Out of Park. The transmission selector lever cannot be disengaged from the "P" position. This can occur very randomly and is difficult to reproduce. No faults are stored in the EGS control unit, and no warnings are displayed in the instrument cluster. For the most part, if the vehicle is locked and goes to sleep (the light in the hazard switch goes out), the problem is no longer present. Unfavorable EGS software
Source components: ELECTRICAL SYSTEM · POWER TRAIN.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Dual Mass Flywheel: Diagnosis and Inspection. INFORMATION The following three criteria must to be checked, evaluated and the resulting findings documented on the repair order prior to replacing a dual-mass flywheel as defective: 1. Total rotational angle at no load condition (with applied torque less then 20 Nm) 2. Secondary plate longitudal axial play 3. Friction surface appearance changes due to thermal overload. PROCEDURE Refer to the attached "Dual-mass Flywheel Inspection" document for the complete inspection procedure. The dual-mass flywheel replacement is justified only if one or more of the following criteria are met: 1. The total rotational free-play measured at the flywheel gear ring is: Equal to or greater than 3 tooth gaps on N14/N18-equipped engines; Equal to or greater than 14 tooth gaps on B38/B46/B48-equipped engines. 2. The secondary plate total axial bearing play measured at outside diameter of the flywheel is: Equal to or greater than 3 mm on N14/N18-equipped engines; Equal to or greater than 5 mm on B38/B46/B48-equipped engines. 3. Significant discoloration in the adjoining area outside the friction ring, or a severe ablation/erosion of the friction area, is present. WARRANTY INFORMATION Warranty claims for replacing a Dual Mass Flywheel are subject to denial or debit when it is determined that the diagnostic procedures outlined above were not followed. ATTACHMENTS View PDF attachment M210114_Dual-Mass_Flywheel_Inspection.
Source components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL · POWER TRAIN.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Service Action: Replace Oil Filter Housing Assembly. A coolant leak could occur at the oil filter housing, resulting in overheating, loss of power and an engine warning light.
NHTSA source summary · Original PDF not reviewed by Recallfolio
MINI: SOME VEHICLES HAVE TURBOCHARGER NOISE AND A LACK OR LOSS OF PERFORMANCE, DUE TO RESTRICTION OF TURBOCHARGER OIL SUPPLY, RESULTING IN OIL STARVATION AND SEIZING OF TURBOCHARGER ASSEMBLY. MODEL ALL. *PE
Source components: ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER · ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER.
NHTSA source summary · Original PDF not reviewed by Recallfolio
iPhone: Connection Failures with iOS 7. There are various connectivity failures with the iPhone using iOS 7. Some examples are listed below: z Call disconnection z Contact List incomplete z General connection failures Apple software iOS 7 and its variants
NHTSA source summary · Original PDF not reviewed by Recallfolio
Vehicle in Transport Mode Cannot Be Unlocked with Remote Control. When the vehicle is in transport mode, intermittently it cannot be unlocked via the remote control key. CAUSE When the vehicle is in transport mode, to reduce power consumption, the software is designed to disable the outside antenna receiver from waking up the vehicle.
Source components: ELECTRICAL SYSTEM · ELECTRICAL SYSTEM:SOFTWARE.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Headlight Range Adjustment Does Not Work Up or Down. z Headlight-range adjustment (LWR) is not functioning correctly while driving. z Both headlights are set too low and are aimed too far downwards. The screw holding the ride-height sensor's bracket on the right front and/or right rear control arm is broken.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Driver's Side Exterior Door Handle Cover Cap Is Loose. The driver's side exterior door handle cover cap is loose or missing. Driver's side exterior door handle
Source components: STRUCTURE:BODY:DOOR · STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Knocking Noise from Rear Shock Absorber. A knocking noise may be heard from the rear axle. The noise only occurs when the Driving Experience Switch (FES) is set to "Mid" mode or "Green" mode. The noise cannot be heard in the "Sport" mode. Rear axle shock absorbers
NHTSA source summary · Original PDF not reviewed by Recallfolio
Noise from Front Axle Control Arm Hydraulic Bearing. When driving in high ambient temperatures on rough road surfaces, at speeds between 5 and 30 mph, a squeaking noise may be heard coming from the front axle. Hydraulic bearing of the front axle control arm
NHTSA source summary · Original PDF not reviewed by Recallfolio
N16 Engine: Oil Leak from Cylinder Head Sealing Plug. An oil leak can develop at a sealing plug located in the cylinder head, just below the vacuum pump. The sealing plug was not tightened sufficiently during production.
Source components: ELECTRICAL SYSTEM · ENGINE · EQUIPMENT.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Delivery Stop: Head Airbag.A Delivery Stop has been issued on certain F56 vehicles produced from August 8, 2014 through August 14, 2014. These vehicles will need both head airbags replaced. Affected vehicles in dealer inventory must not be retailed or delivered until this issue is corrected. Vehicles at ports of entry will be repaired prior to dealer delivery. This bulletin will be updated with instructions and warranty information when parts become available. Please contact your field representatives if you have any questions. Affected vehicles can be identified with a ?Vehicle Comment? in the DCS Warranty Vehicle Inquiry or ISPA.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Start/Stop Button Must Be Pressed Several Times to Stop Engine. To turn the engine off when it is running, the Start/Stop button must be pressed several times. This error does not affect starting the engine. Body Domain Controller (BDC) application software error. BDC fault "8040A9 - Start-stop button SST: Incorrect operation (pushed at an angle)" is stored.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Front Axle Brake Pad Wear Sensor Routing.During brake service, the brake pad wear sensor cable may be incorrectly routed and also fastened to the front brake caliper?s bleed valve dust cap. Incorrect routing of the brake sensor cable may cause damage to the cable or brake sensor, resulting in a brake warning message being displayed.
NHTSA source summary · Original PDF not reviewed by Recallfolio
MINI: THE START/STOP BUTTON NEEDS TO BE TOUCHED SEVERAL TIMES BEFORE THE ENGINE CAN BE TURNED OFF AFTER RUNNING. STARTING ENGINE IS NOT AFFECTED. POSSIBLE SOFTWARE APPLICATION ERROR. MODEL F56. *PE
NHTSA source summary · Original PDF not reviewed by Recallfolio
Automatic Deactivation of Recirculation Mode. The customer states the recirculation display goes out, even though the recirculation button was switched on. CAUSE The automatic recirculation air deactivation feature was introduced in July 2012. Note: If the customer dislikes this feature, it can be deactivated by using the following steps.
Source components: ELECTRICAL SYSTEM · VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM.
NHTSA source summary · Original PDF not reviewed by Recallfolio
"The Service Engine Soon (MIL) On with Fault 102001: Air Mass Too High. The Service Engine Soon light (MIL) is illuminated with the Check Control message: ""Drivetrain: Drive Moderately"" displayed. Fault 102001: Air mass too high is stored in the DME. CAUSE Unfavorable DME software"
NHTSA source summary · Original PDF not reviewed by Recallfolio
"VANOS Control Faults Stored Due To DME Error. The Service Engine Soon (MIL) lamp is illuminated, and the engine could go into a reduced power mode with the ""Drivetrain Malfunction"" message displayed. One or more of the VANOS faults listed in the attachment are stored in the DME, although the engine is mechanically sound and no unusual noises can be heard from the VANOS area. These control faults relate to implausible camshaft position (intake or exhaust), to the camshaft being stuck situation, or to the camshaft angle offset being outside the tolerance range. Due to unfavorable Engine Position Management (EPM) parameters in the DME software, various VANOS control faults could be set."
Source components: ELECTRICAL SYSTEM · POWER TRAIN.
NHTSA source summary · Original PDF not reviewed by Recallfolio
"MINI ""AMP-up"" Motorer Care Fleet Increases. MINI USA, a division of BMW of North America, LLC (""MIN USA""), is pleased to introduce the Aftersales Mobility Program (AMP) Motorer Care Fleet Increase. The ""AMP-up"" program is designed to support (on a temporary basis) your alternate transportation needs, even in challenging times. When a significant ""service initiative"" (Recall, Service Action or other program) is identified by MINI USA, and this ""AMP-up"" bulletin is referenced under the ""Alternate Transportation"" heading, it will allow you to temporarily ""AMP-up"" your fleet so you can focus on the important things, like Motorer care. We anticipate an increased AMP car demand, in volume and duration, in association with a release of a service initiative. Your Area Manager (AM) has a procedure to assist you in calculating and determining if a temporary fleet increase is needed at your dealer. This option is not available if your dealer already has an approved and active temporary fleet increase in place. Example communication within a service initiative or critical Motorer care notifications: Please refer to AMP Bulletin M01 12 14 for process details. In the communication example above, the following would be required: * All requests must be submitted no later than the Submission Period specified above. * An additional number of vehicles may be added to your existing fleet immediately upon approval and fully utilized for the duration of the pre-determined Increase Period. * Your fleet must be restored to pre-Motorer Care approved limits by the Fleet level Restoration Deadline date, without exception."
NHTSA source summary · Original PDF not reviewed by Recallfolio
"?Incorrect Vehicle Identification Number (VIN) Labels Installed. Twenty-six ""Model Year 2014"" vehicles have incorrect VIN labeling that indicates they are ""Model Year 2015."" Incorrect VIN labels were applied at the factory. The 9th and 10th digits of the VIN indicate that it is a MY 15 (F), when in reality the vehicle is a MY 14 (E). This includes the NHTSA compliance label, VIN number in the windshield and the VIN number on the front strut tower."
NHTSA source summary · Original PDF not reviewed by Recallfolio
Power-assisted Steering Intermittently Not Available at Engine Start-up. An EPS warning lamp may light up in the instrument cluster intermittently at engine start-up. At the same time, the power-assisted steering is unavailable. After switching the ignition off and then on again, the steering is available again. No fault codes are stored in the fault code memory of the electric power steering (EPS-I1). Electric Power Steering (EPS).
Source components: ELECTRICAL SYSTEM · ENGINE · STEERING · STEERING:ELECTRIC POWER ASSIST SYSTEM.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Knocking Noise from Front of Vehicle when Turning. While driving or with the vehicle stationary, a knocking or popping noise can be heard from the front of the vehicle when turning the steering wheel to the full locked position in either direction. Screw connection between the swivel bearing and control arm.
NHTSA source summary · Original PDF not reviewed by Recallfolio
N16 Engine: Oil Leak from Cylinder Head Sealing Plug. An oil leak can develop at a sealing plug located in the cylinder head, just below the vacuum pump. CAUSE The sealing plug was not tightened sufficiently during production.
NHTSA source summary · Original PDF not reviewed by Recallfolio
MINI: THERE IS NOISE, POPPING OR KNOCKING, HEARD FROM FRONT OF VEHICLE, WHEN DRIVING OR STATIONARY, AND TURNING STEERING WHEEL TO LOCK POSITION AND IS CAUSED BY SCREW THAT IS CONNECTED BETWEEN CONTROL ARM AND SWIVEL BEARING. MODEL F56 HARDTOP. *PE
NHTSA source summary · Original PDF not reviewed by Recallfolio
Washer Fluid Leaks from Front Washer Jets. When operating the rear window washer, washer fluid leaks from the front windshield washer nozzles. Design issue with the windshield washer system
NHTSA source summary · Original PDF not reviewed by Recallfolio
Squeaking Noise When Operating Front Windshield Wiper. A squeaking noise can be heard when operating the front windshield wiper. Fitment between the cowl panels and the left windshield wiper post
NHTSA source summary · Original PDF not reviewed by Recallfolio
Service Action: Retrofit of the Engine Coolant Temperature Sensor. Internal corrosion could form in the engine coolant temperature sensor which is integrated into the thermostat housing (not replaceable). This corrosion leads to internal bridging of the contacts, which can cause an inaccurate engine temperature reading. This false reading could lead to difficulty in the engine starting or a "Service Engine Soon" lamp being illuminated.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Service Action: Retrofit of the Engine Coolant Temperature Sensor. Internal corrosion could form in the engine coolant temperature sensor which is integrated into the thermostat housing (not replaceable). This corrosion leads to internal bridging of the contacts, which can cause an inaccurate engine temperature reading. This false reading could lead to difficulty in the engine starting or a "Service Engine Soon" lamp being illuminated.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Various Check Control Messages with Fault 11B033 Stored in DME. A drivetrain or MSA malfunction Check Control message may be displayed, along with a Service Engine Soon light (MIL). DME fault 11B033: Fuel pump control module (FPC), signal: Short circuit to ground is stored in the DME. CAUSE Unfavorable DME software diagnostics
Source components: ELECTRICAL SYSTEM · FUEL SYSTEM, GASOLINE.
NHTSA source summary · Original PDF not reviewed by Recallfolio
B38M Shuts Off when Placed into Gear After Cold Engine Start. After a cold start, the engine idles poorly and could shut off when the transmission in placed into Reverse or Drive position. Unfavorable DME software.
NHTSA source summary · Original PDF not reviewed by Recallfolio
At operating temperature, the engine idle speed could dip low. In rare cases, the engine may stall, requiring a restart. This could mostly likely occur at a low speed (2nd gear) when coasting off the throttle and slowing to a stop. This situation could be perceived as an MSA malfunction: intermittent and not easily reproduced. Unfavorable DME software.
NHTSA source summary · Original PDF not reviewed by Recallfolio
?Service Engine Soon Lamp (MIL) On with DME Fault 120408 Stored. The Service Engine Soon lamp (MIL) is illuminated with a reduction of engine power. Fault 120408: Charging pressure control: Switch-off, pressure build-up blocked is stored in the DME. CAUSE 1. This fault normally sets as the result of a problem with another component of the engine management system. 2. When there are no faults, the vehicle voltage might drop momentarily below the threshold of 9.985V, typically during an MSA engine start. This could result in the charge-air control being switched off.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Front Windshield Washer Jets Not Working. When operating the windshield washer, very little or no washer fluid is coming out of the washer jets. The windshield washer hose shown below is too short. This causes it to kink or disconnect.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Delivery Stop/Service Action: Shock Absorber Rear Axle MODEL F56 (MINI Hardtop) SITUATION A rear shock absorber with a malfunctioning damper valve may have been fitted into some vehicles. Important note: In the group of identified vehicles, only four shock absorbers in total are affected. The damper function of these four units is only partially effective. These four shock absorbers can be identified, based on a particular date and serial number, as seen in the attachment M330114 Labels. This Service Action involves F56 MINI Hardtop vehicles produced from April 7, 2014 through May 14, 2014. First check if a Service Action label with a code number 67 is already attached to the B-pillar. If a code number 67 has been punched out, the Campaign has already been performed and no further action is necessary. Vehicles which require this Service Action to be completed will show it as "Open" when checked either in the "Service Menu" of DCSnet (Dealer Communication System) or with the Key Reader.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Service Action: Replace Wheel Bolt Wrench. The internal thread of the wheel bolt wrench is incorrect at M8. AFFECTED VEHICLES This Service Action involves F56 vehicles according to VIN selection. First check if a Service Action label with a code number 64 is already attached to the B-pillar. If a code number 64 has been punched out, the Campaign has already been performed and no further action is necessary. Vehicles which require this Service Action to be completed will show it as "Open" when checked either in the "Service Menu" of DCSnet (Dealer Communication System) or with the Key Reader.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Automatic Deactivation of Recirculation Mode. The customer states the recirculation display goes out, even though the recirculation button was switched on. CAUSE The automatic recirculation air deactivation feature was introduced in July 2012. Note: If the customer dislikes this feature, it can be deactivated by using the following steps.
NHTSA source summary · Original PDF not reviewed by Recallfolio
LED Headlight Malfunction Displayed, but Lights Function Properly. A check control message or warning light is on, indicating a headlight malfunction, but the lights operate correctly. The BDC (Body Domain Controller) fault code 8041B6: "Headlight (LWR): System failed" is the only fault stored. This fault can occur after QC1 is performed or after a vehicle software update. BDC (Body Domain Controller) software error
NHTSA source summary · Original PDF not reviewed by Recallfolio
Vehicle Honks for 20 Seconds when Left in Neutral. INFORMATION This is normal vehicle operation if the customer leaves the vehicle (with the key in pocket) in Neutral without being shifted into Park. The honking noise notifies the customer that if the shifter is not put into Park position, the vehicle will roll away or, if left alone for longer periods, have a discharged battery. Please refer to the attached information sheet for further information. Additional information may be found in the Owner's Manual for the vehicle. ATTACHMENTS View PDF attachment M610414_Flyer.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Washer Fluid Leaks from Front Washer Jets. When operating the rear window washer, washer fluid leaks from the front windshield washer nozzles. Design issue with the windshield washer system
NHTSA source summary · Original PDF not reviewed by Recallfolio
F56 Make Good Program: Install Accessory Roof Graphic or Mirror Caps. Due to production restrictions at Plant Oxford, certain F56 vehicles produced in May and June of this year cannot be built with the factory option for the contrasting roof and/or mirror caps. This production issue was caused by the plant expanding its paint capabilities to meet increasing vehicle demand. In a continuing effort to maintain the utmost in Motorer satisfaction, MINI USA is offering our dealer partners an alternative solution, the "Make Good" program. For all affected MINI F56 vehicles: * Produced from May 1, 2014 to June 30, 2014 and * Built without the factory order "Contrasting Roof and Mirror Caps" option (382 and 383) Your MINI dealer can offer these Motorers the installation of an accessory roof graphic or set of mirror caps. The Motorer has the choice of either the accessory roof graphic or exterior mirror caps, not both. MINI Area Manager (AM) "Field Authorization" (FAS) is not required. Note: For eligible vehicles (VINs) that are affected by this production restriction, the procedure outlined in this bulletin only applies to mirror caps or roof graphics installed by your dealer. Mirror caps or roof graphics installed through the MINI USA "VIA" (VDC-Installed Accessory) program are not eligible for reimbursement through this Make Good Program.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Driver's Side Exterior Door Handle Cover Cap Is Loose. The driver's side exterior door handle cover cap is loose or missing. CAUSE Driver's side exterior door handle
NHTSA source summary · Original PDF not reviewed by Recallfolio
Transportation Protective Sleeve Introduced for Windshield Wipers. The windshield wipers streak and judder. The windshield wiper blades become distorted during transportation and when in storage.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Erroneous Check Control Message: Tire Pressure Check Failed. After pressing the Start/Stop button, Check Control message "Tire pressure check failed" appears briefly, as well as the corresponding light in the instrument cluster. These displays disappear after a few seconds. Software in the BDC (Body Domain Controller)
Source components: TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Erroneous "Service due" Message Although Brake Lining Thickness is Above Minimum Specification. The yellow "Service Due" warning message lights up in the instrument cluster, even though the brake pad thickness is more than 4.2mm (above the thickness at which the pad sensor intervenes). The calculated remaining service life for the brake pads (front and/or rear axle) from the CBS data does not match the actual brake pad thickness. Software calculation of the brake pad wear model in the DSC.
Source components: ELECTRICAL SYSTEM:SOFTWARE · SERVICE BRAKES, HYDRAULIC.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Turbocharger Coolant Pump: Fault Code 20A503. "Drive Faulty" message is displayed in the Check Control. Fault code 20A503 "Turbocharger coolant pump, self diagnosis: Signal implausible" is stored in the DME. Unfavorable DME software application
NHTSA source summary · Original PDF not reviewed by Recallfolio
N16: Fault 274D Mixture Adaptation Is Stored in the DME. Certain low speed, light-load driving conditions at lower outside temperatures could cause the Service Engine Soon lamp (MIL) to illuminate. The following fault would be stored in the DME: Fault 274D: Mixture adaptation, lower engine speed range (mixture too lean) CAUSE 1. Possible intake/exhaust leaks, or a faulty component as listed in the test plan 2. Unfavorable DME software
Source components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM.
NHTSA source summary · Original PDF not reviewed by Recallfolio
B38 and B48 Engines: Engine Oil Pressure Faults Stored in DME Memory. INFORMATION When diagnosing the vehicle, the following fault is stored in the DME: FC 1C0102 Engine Oil Pressure control, plausibility, static: pressure too low If the vehicle's integration level is not F056-14-11-500 or higher, and no other faults related to the engine oil pump or engine oil pressure regulating valve are stored in the DME, it can be ignored. This fault will not illuminate the Service Engine Soon lamp. When available, the vehicle can be reprogrammed to integration level F056-14-11-500 or higher to eliminate this erroneous fault. The release of this integration level is scheduled for December 2014. This bulletin will be updated when the applicable programming software is available. If one of the following faults is stored in the DME memory in conjunction with the fault above, or the oil pressure warning lamp is illuminated, proceed with diagnosing the vehicle with the applicable test plan for the fault stored. FC 1C2002 Oil pump, mechanical: Oil pressure too low And/or FC 1C0301 Oil pressure regulating valve, mechanical: hangs in a fully energized position (minimum oil pressure WARRANTY INFORMATION Not applicable.
NHTSA source summary · Original PDF not reviewed by Recallfolio
After deleting transport mode during PDI (QCI Pre-Delivery Inspection), fault code ?8041A9 - Daytime running light lock active? is present in the BDC (Body Domain Controller) and the DRL (Day Running Light) is switched off. CAUSE Software in the BDC.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Service Action: Grease Engine Starter Electrical Terminals. Due to the location of the engine starter, the electrical contacts must be coated with special contact grease for protection from moisture and outside elements.
NHTSA source summary · Original PDF not reviewed by Recallfolio
B38 and B48 Engines: Grease Residue Found at Bottom of Transmission Bell Housing. INFORMATION While performing repairs to the underside of the vehicle, the technician may notice yellow grease residue has formed on the lowest point of the transmission bell housing near the engine starter. The residue is not related to the engine oil or transmission fluid. The grease was applied to the starter during vehicle assembly. If the residue is noticed, the grease can be wiped away with a shop towel. The residue will stop accumulating after the engine has been operated for a few hundred miles. If the residue were to drip from the bell housing, it would be caught by the under body covering and would not create a customer complaint. In a severe case, some marks may be seen on the engine side of the under body covering. The grease drippings will not be seen on the ground under the vehicle. Do not remove or replace any components.
NHTSA source summary · Original PDF not reviewed by Recallfolio
"Delivery Stop/Service Action:Replace Oil Filter Housing Assembly. A Delivery Stop has been issued on certain 2014 model year F56 vehicles produced from November 2013 to March 2014. A coolant leak could occur at the oil filter housing, resulting in overheating, loss of power and an engine warning light. Affected vehicles in dealer inventory must not be retailed or delivered until the oil filter assembly has been replaced. Vehicles at ports of entry will be repaired prior to dealer delivery. The affected vehicles are listed in the attachment to this bulletin; they are also identified with a ""Vehicle Comment"" in the DCSnet Warranty Vehicle Inquiry or ISPA, as follows: Defect Code 0011330300, Delivery Stop, Oil Cooler; see SI M11 01 14."
Source components: ENGINE AND ENGINE COOLING · EQUIPMENT.
NHTSA source summary · Original PDF not reviewed by Recallfolio
N16: Fault 274D Mixture Adaptation Is Stored in the DME. Certain low speed, light-load driving conditions at lower outside temperatures could cause the Service Engine Soon lamp (MIL) to illuminate. The following fault would be stored in the DME: ??Fault 274D: Mixture adaptation, lower engine speed range (mixture too lean) CAUSE 1. Possible intake/exhaust leaks, or a faulty component as listed in the test plan 2. Unfavorable DME software.