The manufacturer’s record · Page 1 of 1

2005 Kia SEDONA
Manufacturer communications & TSBs.Page 1

Original record summaries, dates and identifiers for this model-year. Records 1–22 of 22, ordered newest first. Dated records on this page: Jan 1, 2004–Sep 13, 2021.

Back to 2005 Kia SEDONA problems & recalls
Read the applicability before drawing a conclusion.

This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.

NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.

Sep 13, 2021Service Bulletin/Repair Instructions

TSB_BOD055_R1

NHTSA communication ID: 10201529

NHTSA source summary · Original PDF not reviewed by Recallfolio

TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to some Kia models that may exhibit fogging, condensation, and/or moisture inside a headlamp assembly. Generally, a fogging condition is considered normal and can be eliminated by turning on the headlamps with the engine running for up to 30 minutes or during normal driving conditions. Headlamp assembly replacement WILL NOT be necessary in most cases.

Source components: EXTERIOR LIGHTING · STRUCTURE.

Source record 10201529 at NHTSA
Mar 2, 2018Service Bulletin/Repair Instructions

PS539

NHTSA communication ID: 10133170

NHTSA source summary · Original PDF not reviewed by Recallfolio

PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.

Source components: ENGINE AND ENGINE COOLING.

Source record 10133170 at NHTSA
Jan 18, 2017Service Bulletin/Repair Instructions

TSB-GEN085R1

NHTSA communication ID: 10109812

NHTSA source summary · Original PDF not reviewed by Recallfolio

TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some examples are: axle shaft nuts with stake collar, cotter pins, washers with locking tabs and other similar hardware, including threaded fasteners with pre-applied ?thread-locking adhesives.? It is critical for technicians to be aware that ALL such locking fasteners, regardless of type, are for ?one time use? only.

Source components: EQUIPMENT ADAPTIVE/MOBILITY · EQUIPMENT:MECHANICAL.

Source record 10109812 at NHTSA
Nov 4, 2016Service Bulletin/Repair Instructions

TSB-GEN085

NHTSA communication ID: 10109777

NHTSA source summary · Original PDF not reviewed by Recallfolio

TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with stake collar, cotter pins, washers with locking tabs and other similar hardware, including threaded fasteners with pre-applied ?thread-locking adhesives.?

Source components: EQUIPMENT ADAPTIVE/MOBILITY · LATCHES/LOCKS/LINKAGES.

Source record 10109777 at NHTSA
Apr 4, 2016Service Bulletin/Repair Instructions

PS443

NHTSA communication ID: 10183431

NHTSA source summary · Original PDF not reviewed by Recallfolio

TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Customers may experience issues with their head units that may be related to the use of aftermarket USB charging cables, including; * Electrical interference and limited or no functionality when attempting to play music, or when charging a device through the USB port * Excessive static or noise when listening to the audio source * Malfunctions and screen freeze of the head unit screen * Slow down of the system response while device is plugged in * Music will not play from iPhone 5 or 6 with Kia iPod cable and aftermarket adapter * No or limited functionality when trying to play music from an Apple device

Source components: ELECTRICAL SYSTEM · EQUIPMENT · EQUIPMENT ADAPTIVE/MOBILITY.

Source record 10183431 at NHTSA
Dec 6, 2013Service Bulletin/Repair Instructions

TSBTRA046

NHTSA communication ID: 10091489

NHTSA source summary · Original PDF not reviewed by Recallfolio

TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. REFER TO THE SHOP MANUAL ON KGIS FOR THE SPECIFIC KIA MODEL, THEN REFERENCE THE AUTOMATIC TRANSAXLE SYSTEM/ REPAIR PROCEDURES/ INSPECTION AND ADJUSTMENT SECTION FOR THE CORRECT ATF CHECK/FILL PROCEDURES.

Source components: POWER TRAIN.

Source record 10091489 at NHTSA
May 1, 2010Service Bulletin/Repair Instructions

TSB-068

NHTSA communication ID: 10034246

NHTSA source summary · Original PDF not reviewed by Recallfolio

KIA: INTERMITTENT MIL ON WITH NO FAULT CODE STORED; INFORMATION ABOUT DTC P1330. PROVIDES INFORMATION RELATING TO CERTAIN VEHICLES. IN AFFECTED VEHICLES AN INTERMITTENT SHORT TO GROUND IN A CIRCUIT ONLY INTENDED FOR TESTING PURPOSES MAY CAUSE THE MIL TO ILLUMINATE AND A DTC P1330 (SPARK TIMING ADJUST) TO BE STORED. *PE

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10034246 at NHTSA
Nov 1, 2009Service Bulletin/Repair Instructions

TSB-044

NHTSA communication ID: 10033464

NHTSA source summary · Original PDF not reviewed by Recallfolio

KIA: ECM UPGRADE WITH TP SENSOR REPLACEMENT-MIL ON WITH DTC P2135/P0638. INFORMATION RELATED TO ECM SOFTWARE AND TP SENSOR UPGRADE ON SOME VEHICLES WITH 2.7L ENGINES WHICH MAY EXPERIENCE A MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH THE ELECTRONIC THROTTLE CONTROL (ETC) SYSTEM RELATED DTC P2135 OR P0638 OR P2A00 OR P2A03. *PE

Source components: ELECTRICAL SYSTEM:SOFTWARE · ENGINE AND ENGINE COOLING:ENGINE.

Source record 10033464 at NHTSA
Sep 1, 2009Service Bulletin/Repair Instructions

TSB-048

NHTSA communication ID: 10031947

NHTSA source summary · Original PDF not reviewed by Recallfolio

KIA: POWER SLIDING DOOR REMOE CONTROLLER MOTOR REPLACEMENT. ON SOME VEHICLES, A POWER SLIDING DOOR (PSD) MAY NOT OPEN WHEN USING AN OVERHEAD CONSOLE SWITCH, B PILLAR SWITCH OR REMOTE CONTROL BUTTON. *PE

Source components: ELECTRICAL SYSTEM · STRUCTURE:BODY:DOOR.

Source record 10031947 at NHTSA
Oct 1, 2008Service Bulletin/Repair Instructions

TSB-019

NHTSA communication ID: 10027724

NHTSA source summary · Original PDF not reviewed by Recallfolio

KIA: INCREASED STEERING EFFORT. IN AREAS WHERE HEAVY ROAD SALT USE OCCURS, INCREASED STEERING EFFORT AND NOISE (FROM STEERING INTERMEDIATE SHAFT) FOR SOME SEDONA. *PE

Source components: STEERING.

Source record 10027724 at NHTSA
Aug 28, 2008Service Bulletin/Repair Instructions

KT-2008082201

NHTSA communication ID: 10026726

NHTSA source summary · Original PDF not reviewed by Recallfolio

KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE

Source components: EXTERIOR LIGHTING:BRAKE LIGHTS · EXTERIOR LIGHTING:TAIL LIGHTS · PARKING BRAKE:INDICATOR LIGHT.

Source record 10026726 at NHTSA
May 1, 2008Service Bulletin/Repair Instructions

013

NHTSA communication ID: 10024290

NHTSA source summary · Original PDF not reviewed by Recallfolio

SEDONA (GQ) CORRODED HEATER COOLANT PIPES - ON SOME BUILT FROM MAY 1, 2001, TO AUG. 30, 2005. *NJ UPDATED 6/17/08. *NJ

Source components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE.

Source record 10024290 at NHTSA
Apr 1, 2007Service Bulletin/Repair Instructions

013

NHTSA communication ID: 10021446

NHTSA source summary · Original PDF not reviewed by Recallfolio

THROTTLE POSITION SENSOR W/ 3.5L ENGINES. *KB

Source components: FUEL SYSTEM, GASOLINE.

Source record 10021446 at NHTSA
Jan 1, 2007Service Bulletin/Repair Instructions

018

NHTSA communication ID: 10021561

NHTSA source summary · Original PDF not reviewed by Recallfolio

AUTOMATIC TRANSMISSION ADAPTIVE VALUE RESET/RELEARN. *KB

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION.

Source record 10021561 at NHTSA
Apr 1, 2006Service Bulletin/Repair Instructions

011

NHTSA communication ID: 10019639

NHTSA source summary · Original PDF not reviewed by Recallfolio

CANISTER CLOSE VALVE INSPECTION/REPLACEMENT. MALFUNCTION INDICATOR LIGHT (MIL) RELATED TO THE CANISTER CLOSE VALVE AND/OR EVAPORATIVE SYSTEM. *TT

Source components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL.

Source record 10019639 at NHTSA
May 1, 2005Service Bulletin/Repair Instructions

049

NHTSA communication ID: 10015251

NHTSA source summary · Original PDF not reviewed by Recallfolio

SAFETY RECALL CAMPAIGN FOR THE REAR WHEEL BEARINGS THAT MAY HAVE WATER INTRUDING INTO THE BEARING AREA THROUGH THE JOINT BETWEEN THE HUBCAP AND HUB AND MAY CONTAMINATE THE GREASE OR DAMAGE THE REAR WHEEL BEARING(S).

Source components: SUSPENSION:FRONT:WHEEL BEARING.

Source record 10015251 at NHTSA
Apr 1, 2005Service Bulletin/Repair Instructions

008

NHTSA communication ID: 10015247

NHTSA source summary · Original PDF not reviewed by Recallfolio

AIR CONDITIONING (A/C) DIAGNOSIS AND PERFORMANCE TESTING. *TT

Source components: EQUIPMENT:APPLIANCE:AIR CONDITIONER.

Source record 10015247 at NHTSA
Jan 1, 2005Service Bulletin/Repair Instructions

81

NHTSA communication ID: 10015322

NHTSA source summary · Original PDF not reviewed by Recallfolio

REAR WHEEL BEARING TORQUE UPDATE. *TT

Source components: SUSPENSION:REAR.

Source record 10015322 at NHTSA
Jan 1, 2005Service Bulletin/Repair Instructions

81

NHTSA communication ID: 10015314

NHTSA source summary · Original PDF not reviewed by Recallfolio

EMISSIONS CERTIFICATIONS. *TT

Source components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL.

Source record 10015314 at NHTSA
Jan 1, 2005Service Bulletin/Repair Instructions

82

NHTSA communication ID: 10015268

NHTSA source summary · Original PDF not reviewed by Recallfolio

IMPROVED CENTER SLIDING DOOR ROLLER ASSEMBLY. *TT

Source components: STRUCTURE:BODY:DOOR.

Source record 10015268 at NHTSA
Dec 1, 2004Service Bulletin/Repair Instructions

006

NHTSA communication ID: 10016851

NHTSA source summary · Original PDF not reviewed by Recallfolio

ENHANCED DIAGNOSIS AND REPAIR FOR P0446/P2422. *TT

Source components: FUEL SYSTEM, OTHER.

Source record 10016851 at NHTSA
Jan 1, 2004Service Bulletin/Repair Instructions

76

NHTSA communication ID: 10015749

NHTSA source summary · Original PDF not reviewed by Recallfolio

NEW NAME & MAINTENANCE SCHEDULE FOR EVAP CANISTER VENT FILTER. KIA TECHNICIAN TIMES. *TT

Source components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL.

Source record 10015749 at NHTSA