The manufacturer’s record · Page 1 of 1

2007 Ford F-250 SD
Manufacturer communications & TSBs.Page 1

Original record summaries, dates and identifiers for this model-year. Records 1–42 of 42, ordered newest first. Dated records on this page: Dec 1, 2006–Sep 7, 2023.

Back to 2007 Ford F-250 SD problems & recalls
Read the applicability before drawing a conclusion.

This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.

NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.

Sep 7, 2023Service Bulletin/Repair Instructions

SSM 51909

NHTSA communication ID: 10243490

NHTSA source summary · Original PDF not reviewed by Recallfolio

When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-Jun-2023, MERCON SP ATF will no longer be manufactured and will only be available until inventory depletes.

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION.

Source record 10243490 at NHTSA
Jan 27, 2021Service Bulletin/Repair Instructions

SSM 49495

NHTSA communication ID: 10186678

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2005-2021 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet

Source components: EQUIPMENT.

Source record 10186678 at NHTSA
Jul 8, 2020Service Bulletin/Repair Instructions

DOR-Z2E6B-08

NHTSA communication ID: 10178810

NHTSA source summary · Original PDF not reviewed by Recallfolio

These SKUs are Trailer Brake Control Modules. The customer communication requested return of unsold inventory due to an internal software issue. The internal software issue leads to a false check trailer brake message and Trailer Brake Controller fault whenever the brake pedal is pressed. This will cause the part to be replaced, due to repetitive dashboard warning light, even though it sends signals to the trailer brakes properly.

Source components: ELECTRICAL SYSTEM: INTEGRATED TRAILER BRAKE CONTROL · ELECTRICAL SYSTEM:SOFTWARE · TRAILER HITCHES.

Source record 10178810 at NHTSA
Jan 29, 2020Service Bulletin/Repair Instructions

SSM 48494

NHTSA communication ID: 10170992

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2005-2020 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet

Source components: SUSPENSION.

Source record 10170992 at NHTSA
Jan 13, 2020Service Bulletin/Repair Instructions

DOR-U2J7Y-02

NHTSA communication ID: 10171326

NHTSA source summary · Original PDF not reviewed by Recallfolio

This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.

Source components: EQUIPMENT.

Source record 10171326 at NHTSA
Jan 13, 2020Service Bulletin/Repair Instructions

DOR-C2C6H-02

NHTSA communication ID: 10171325

NHTSA source summary · Original PDF not reviewed by Recallfolio

This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have evidence that these test results have contributed to a product failure.

Source components: EQUIPMENT.

Source record 10171325 at NHTSA
Sep 2, 2019Service Bulletin/Repair Instructions

SSM 48157

NHTSA communication ID: 10165713

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM. The programming may fail or vehicle symptoms such as inoperative door locks, dome lamps, door ajar indicators or auto lamps may occur after successful programing. To ensure the VSM is configured correctly, use the Integrated Diagnostic System (IDS) scan tool and select the blue ball and socket icon in the upper left corner. Select the utility knife in the bottom left corner. Select Update/Special Function and enter 53061 in the blue box then press the tick mark. The screen will go back to the system utilities page. Navigate to the toolbox tab and run the Programmable Module Installation (PMI) on the VSM. The procedure will prompt you to manually enter the as-built into the VSM. Obtain the as-built data from PTS > OASIS > As-Built.

Source components: ELECTRICAL SYSTEM.

Source record 10165713 at NHTSA
May 14, 2019Service Bulletin/Repair Instructions

SSM 47979

NHTSA communication ID: 10160885

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2005-2019 F-Super Duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit is now available for customer purchase. The kit is designed for severe duty and is non warrantable. The knuckle seal shield kit GC3Z-54024A38-A includes an installation instruction sheet

Source components: SUSPENSION · SUSPENSION:FRONT:WHEEL BEARING.

Source record 10160885 at NHTSA
Oct 2, 2018Service Bulletin/Repair Instructions

DOR-B8H4Z-11

NHTSA communication ID: 10148818

NHTSA source summary · Original PDF not reviewed by Recallfolio

This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly may cause a perceptible increase in steering effort.

Source components: STEERING.

Source record 10148818 at NHTSA
Jan 27, 2017Service Bulletin/Repair Instructions

SSM 46345

NHTSA communication ID: 10095225

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME 2005-2017 F-SUPER DUTY 4X4 VEHICLES OPERATED IN EXTREME DUST, MUD OR TAR SAND CONDITIONS MAY EXHIBIT ACCELERATED 4X4 VACUUM HUB SEAL AND OR WHEEL BEARING WEAR AS A RESULT OF HARSH OPERATING CONDITIONS. A KNUCKLE SEAL SHIELD KIT IS NOW AVAILABLE FOR CUSTOMER PURCHASE. THE KIT IS DESIGNED FOR SEVERE DUTY AND IS NON WARRANTABLE. THE KNUCKLE SEAL SHIELD KIT GC3Z-54024A38-A INCLUDES AN INSTRUCTION SHEET.

Source components: EQUIPMENT.

Source record 10095225 at NHTSA
Oct 30, 2015Service Bulletin/Repair Instructions

TSB150164

NHTSA communication ID: 10204983

NHTSA source summary · Original PDF not reviewed by Recallfolio

Exterior Mirror - Tubular stainless steel west cpast style mirror - Loose mounting bracket

Source components: VISIBILITY.

Source record 10204983 at NHTSA
May 30, 2014Service Bulletin/Repair Instructions

TSB-14-0114

NHTSA communication ID: 10056148

NHTSA source summary · Original PDF not reviewed by Recallfolio

LINCOLN/FORD: WHEN DRIVING FROM IDLE UP TO 1200 RPM, THERE MAY BE AN INTERMITTENT RATTLE NOISE COMING FROM ENGINE. 2004-2013 F-150, F-250, F-350, EXPEDITION, MARK LT, NAVIGATOR. *PE

Source components: ENGINE.

Source record 10056148 at NHTSA
May 1, 2014Service Bulletin/Repair Instructions

ASI-44534

NHTSA communication ID: 10056196

NHTSA source summary · Original PDF not reviewed by Recallfolio

FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *PE

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION.

Source record 10056196 at NHTSA
Feb 1, 2014Service Bulletin/Repair Instructions

ASI-44404

NHTSA communication ID: 10055629

NHTSA source summary · Original PDF not reviewed by Recallfolio

FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY, 2004-2010 E SERIES, 2003-2005 EXCURSION.

Source components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL · POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER.

Source record 10055629 at NHTSA
Dec 1, 2013Service Bulletin/Repair Instructions

LP-09L02

NHTSA communication ID: 10028404

NHTSA source summary · Original PDF not reviewed by Recallfolio

FORD TRUCKS SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. VEHICLES HAVE EXPERIENCED SEVERE STEERING WHEEL AND FRONT WHEEL VIBRATIONS AND OSCILLATIONS AFTER TRAVELING OVER A BUMP OR DIP IN THE ROAD. MODELS 2006 F-250/350 SUPER DUTY 4X4. *PE UPDATED 7/22/09. CSC LETTER WAS RECEIVED. *PE

Source components: STEERING: STEERING WHEEL/HANDLE BAR · TIRES.

Source record 10028404 at NHTSA
Mar 1, 2011Service Bulletin/Repair Instructions

AS-21769

NHTSA communication ID: 10039053

NHTSA source summary · Original PDF not reviewed by Recallfolio

FORD: IF THERE IS AN INTERMITTENT LACK OF POWER, SURGE, OR HESITATION WHILE DRIVING THE BRAKES WILL OVERRIDE ACCELERATION. *RM

Source components: ELECTRICAL SYSTEM:SOFTWARE · ENGINE AND ENGINE COOLING:ENGINE · POWER TRAIN · SERVICE BRAKES, AIR:ANTILOCK.

Source record 10039053 at NHTSA
Apr 1, 2010Service Bulletin/Repair Instructions

TSB-09-20-12

NHTSA communication ID: 10032613

NHTSA source summary · Original PDF not reviewed by Recallfolio

FORD: SOME SUPER DUTY TRUCKS EQUIPPED WITH A 5.4L 3V OR 6.8L 3V ENGINE MAY EXPERIENCE PREMATURE AUTOMATIC SHUT OFF OF THE FUEL FILL NOZZLE. *PE

Source components: ENGINE AND ENGINE COOLING:ENGINE · ENGINE AND ENGINE COOLING:ENGINE:DIESEL.

Source record 10032613 at NHTSA
Oct 23, 2008Service Bulletin/Repair Instructions

TSB-08-9-9

NHTSA communication ID: 10026387

NHTSA source summary · Original PDF not reviewed by Recallfolio

FORD: 6.0L DIESEL HARD START/LONG CRANK/NO START DU TO LOW INJECTOR CONTROL PRESSURE (ICP). IPE

Source components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL.

Source record 10026387 at NHTSA
Sep 1, 2008Service Bulletin/Repair Instructions

TSB-08-18-6

NHTSA communication ID: 10027985

NHTSA source summary · Original PDF not reviewed by Recallfolio

FORD TRUCK: SOME TRUCKS EQUIPPED WITH A 6.0L DIESEL ENGINE MAY EXHIBIT A HARD START/LONG CRANK OR NO START CONDITION DUE TO LOW INJECTION CONTROL PRESSURE (ICP). *PE

Source components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL.

Source record 10027985 at NHTSA
Apr 1, 2008Service Bulletin/Repair Instructions

20232

NHTSA communication ID: 10024867

NHTSA source summary · Original PDF not reviewed by Recallfolio

2005-08 F250-550 SUPER DUTY MANUAL TRANSMISSION - CLUTCH PEDAL CONCERN. *NJ

Source components: POWER TRAIN:MANUAL TRANSMISSION.

Source record 10024867 at NHTSA
Apr 1, 2008Service Bulletin/Repair Instructions

20228

NHTSA communication ID: 10024865

NHTSA source summary · Original PDF not reviewed by Recallfolio

1999-2008 7.3L/6.0L/6.4L/4.5L DIESEL F-SUPER DUTY - CLEAN THE CHARGE AIR COOLER (CAC) SYSTEM AFTER CERTAIN TURBO OR ENGINE FAILURES - SERVICE TIP. *NJ

Source components: ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER.

Source record 10024865 at NHTSA
Mar 1, 2008Service Bulletin/Repair Instructions

08-2-11

NHTSA communication ID: 10024325

NHTSA source summary · Original PDF not reviewed by Recallfolio

6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ

Source components: ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER.

Source record 10024325 at NHTSA
Nov 1, 2007Service Bulletin/Repair Instructions

20052

NHTSA communication ID: 10023653

NHTSA source summary · Original PDF not reviewed by Recallfolio

1999-2008 F250-F550 SUPER DUTY 4X4 WITH ELECTRONIC SHIFT TRANSFER CASE NOT ENGAGING 4X4. *NJ

Source components: POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE).

Source record 10023653 at NHTSA
Oct 1, 2007Service Bulletin/Repair Instructions

07219

NHTSA communication ID: 10023855

NHTSA source summary · Original PDF not reviewed by Recallfolio

6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION AND 2004-2008 E-SERIES VEHICLES. *NJ

Source components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE).

Source record 10023855 at NHTSA
Oct 1, 2007Service Bulletin/Repair Instructions

19989

NHTSA communication ID: 10023435

NHTSA source summary · Original PDF not reviewed by Recallfolio

2005-2008 F-SUPER DUTY MANUAL TRANSMISSION- CLUTCH PEDAL CONCERN. *NJ

Source components: POWER TRAIN:MANUAL TRANSMISSION.

Source record 10023435 at NHTSA
Jun 26, 2007Service Bulletin/Repair Instructions

0643

NHTSA communication ID: 10022204

NHTSA source summary · Original PDF not reviewed by Recallfolio

CUSTOMER SATISFACTION PROGRAM. VEHICLES EQUIPPED WITH FIXED PEDALS ACCELERATOR PEDAL INSPECTION. EFFECTIVE UNTIL JUNE 30, 2007. *KB THIS PROGRAM IS BEING EXTENDED UNTIL JUNE 30, 2008. UPDATED ON 09/25/07. *NJ

Source components: SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES.

Source record 10022204 at NHTSA
May 1, 2007Service Bulletin/Repair Instructions

19772

NHTSA communication ID: 10021978

NHTSA source summary · Original PDF not reviewed by Recallfolio

POWER STEERING PUMP PULLEY ALIGNMENT. *KB

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10021978 at NHTSA
Apr 1, 2007Service Bulletin/Repair Instructions

19728

NHTSA communication ID: 10022243

NHTSA source summary · Original PDF not reviewed by Recallfolio

LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB

Source components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL.

Source record 10022243 at NHTSA
Feb 1, 2007Service Bulletin/Repair Instructions

19621

NHTSA communication ID: 10021621

NHTSA source summary · Original PDF not reviewed by Recallfolio

LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB

Source components: FUEL SYSTEM, GASOLINE.

Source record 10021621 at NHTSA
Feb 1, 2007Service Bulletin/Repair Instructions

19614

NHTSA communication ID: 10021619

NHTSA source summary · Original PDF not reviewed by Recallfolio

AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103. *KB

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10021619 at NHTSA
Dec 1, 2006Service Bulletin/Repair Instructions

19537

NHTSA communication ID: 10022236

NHTSA source summary · Original PDF not reviewed by Recallfolio

MISFIRE AND DTC P0300. *KB

Source components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL.

Source record 10022236 at NHTSA
Dec 1, 2006Service Bulletin/Repair Instructions

19529

NHTSA communication ID: 10022233

NHTSA source summary · Original PDF not reviewed by Recallfolio

MISFIRE AND DTC P0300. *KB

Source components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL.

Source record 10022233 at NHTSA
Dec 1, 2006Service Bulletin/Repair Instructions

19521

NHTSA communication ID: 10022229

NHTSA source summary · Original PDF not reviewed by Recallfolio

LACK OF POWER OR LACK OF PERFORMANCE CONDITION WHEN OPERATED ABOVE 5,000 FEET OF ALTITUDE. *KB

Source components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL.

Source record 10022229 at NHTSA
Not reportedService Bulletin/Repair Instructions

071110

NHTSA communication ID: 10022675

NHTSA source summary · Original PDF not reviewed by Recallfolio

BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ

Source components: SERVICE BRAKES, AIR.

Source record 10022675 at NHTSA
Not reportedService Bulletin/Repair Instructions

07112

NHTSA communication ID: 10022673

NHTSA source summary · Original PDF not reviewed by Recallfolio

STUCK OR JUMPING/BOUNCING/ERRATIC SPEEDOMETER AND/OR TACHOMETER. *NJ

Source components: ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL · SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT.

Source record 10022673 at NHTSA
Not reportedService Bulletin/Repair Instructions

062401

NHTSA communication ID: 10022293

NHTSA source summary · Original PDF not reviewed by Recallfolio

6.0L DIESEL ENGINE - OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT. *KB

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10022293 at NHTSA
Not reportedService Bulletin/Repair Instructions

0772

NHTSA communication ID: 10022283

NHTSA source summary · Original PDF not reviewed by Recallfolio

REAR OF VEHICLE IS TOO HIGH/LOW -5TH WHEEL AND GOOSE NECK APPLICATIONS. *KB

Source components: SUSPENSION:REAR.

Source record 10022283 at NHTSA
Not reportedService Bulletin/Repair Instructions

0769

NHTSA communication ID: 10022280

NHTSA source summary · Original PDF not reviewed by Recallfolio

BUCK/JERK WHEN PULLING LARGE HEAVY GOOSENECK TRAILERS. DIESEL ENGINES. REPROGRAMMING THE POWERTRAIN CONTROL MODULE (PCM) WITH THE LATEST CALIBRATION MIGHT SOLVE THE ISSUE. *KB

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM).

Source record 10022280 at NHTSA
Not reportedService Bulletin/Repair Instructions

0798

NHTSA communication ID: 10021903

NHTSA source summary · Original PDF not reviewed by Recallfolio

ABS LIGHT ON AND POSSIBLE C1175, C1236, P0500,P0503. *KB

Source components: SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT.

Source record 10021903 at NHTSA
Not reportedService Bulletin/Repair Instructions

06177

NHTSA communication ID: 10021484

NHTSA source summary · Original PDF not reviewed by Recallfolio

ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS. *KB

Source components: EXTERIOR LIGHTING.

Source record 10021484 at NHTSA
Not reportedService Bulletin/Repair Instructions

07515

NHTSA communication ID: 10021464

NHTSA source summary · Original PDF not reviewed by Recallfolio

6.0L OIL SEEP OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT. *KB

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10021464 at NHTSA
Not reportedService Bulletin/Repair Instructions

0754

NHTSA communication ID: 10021462

NHTSA source summary · Original PDF not reviewed by Recallfolio

COLD START DRIVEABILITY - WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS, ROUGH, OR NO START. *KB

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10021462 at NHTSA