The manufacturer’s record · Page 2 of 2

2002 Chevrolet SILVERADO 3500
Manufacturer communications & TSBs.Page 2

Original record summaries, dates and identifiers for this model-year. Records 101–137 of 137, ordered newest first. Dated records on this page: Jan 1, 2002–Jun 16, 2014.

Back to 2002 Chevrolet SILVERADO 3500 problems & recalls
Read the applicability before drawing a conclusion.

This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.

NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.

Jun 16, 2014Service Bulletin/Repair Instructions

PIC5088E

NHTSA communication ID: 10126285

NHTSA source summary · Original PDF not reviewed by Recallfolio

This preliminary bulletin provides procedures on how to reset or refresh the XM radio receiver is the customers states that they only get a few channels.

Source components: EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC..

Source record 10126285 at NHTSA
Jun 1, 2014Service Bulletin/Repair Instructions

PIC5588B

NHTSA communication ID: 10246952

NHTSA source summary · Original PDF not reviewed by Recallfolio

Programming And Activation Of Replacement OnStar Modules.

Source components: EQUIPMENT:ELECTRICAL.

Source record 10246952 at NHTSA
May 1, 2014Service Bulletin/Repair Instructions

130089004I

NHTSA communication ID: 10246624

NHTSA source summary · Original PDF not reviewed by Recallfolio

Car and Truck Fix it Right the First Time Issues

Source components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL.

Source record 10246624 at NHTSA
Apr 1, 2014Service Bulletin/Repair Instructions

130522001A

NHTSA communication ID: 10246646

NHTSA source summary · Original PDF not reviewed by Recallfolio

Pre-Formed and Pre-Flared Hydraulic Brake Pipe Kits Now Available for Service

Source components: SERVICE BRAKES.

Source record 10246646 at NHTSA
Mar 1, 2014Service Bulletin/Repair Instructions

PIT4864F

NHTSA communication ID: 10247681

NHTSA source summary · Original PDF not reviewed by Recallfolio

Information On Requests To Add OnStar Bluetooth Option.

Source components: EQUIPMENT.

Source record 10247681 at NHTSA
Mar 1, 2014Service Bulletin/Repair Instructions

PIT5264

NHTSA communication ID: 10245950

NHTSA source summary · Original PDF not reviewed by Recallfolio

Canadian Customers Unable To Place Calls In The United States

Source components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL.

Source record 10245950 at NHTSA
Feb 1, 2014Service Bulletin/Repair Instructions

99-08-51-007F

NHTSA communication ID: 10190932

NHTSA source summary · Original PDF not reviewed by Recallfolio

Refinishing Aluminum Wheels This bulletin updates General Motor's position on refinishing aluminum wheels. GM does not endorse any repairs that involve welding, bending, straightening o re-machining. Only cosmetic refinishing of the wheel's coatings, using recommended procedures, is allowed. Evaluating Damage In evaluating damage, it is the GM Dealer's responsibility to inspect the wheel for corrosion, scrapes, gouges, etc. The Dealer must insure that such damage is not deeper than what can be sanded or polished off. The wheel must be inspected for cracks. If cracks are found, discard the wheel. Any wheels with bent rim flanges must not be repaired or refinished. Wheels that have been refinished by an outside company must be returned to the same vehicle. The Dealer must record the wheel ID stamp or the cast date on the wheel in order to assure this requirement. Refer to Refinisher's Responsibility — Outside Company later in this bulletin.

Source components: EQUIPMENT · EQUIPMENT ADAPTIVE/MOBILITY · WHEELS.

Source record 10190932 at NHTSA
Feb 1, 2014Service Bulletin/Repair Instructions

99-08-51-007F

NHTSA communication ID: 10190931

NHTSA source summary · Original PDF not reviewed by Recallfolio

Refinishing Aluminum Wheels This bulletin updates General Motor's position on refinishing aluminum wheels. GM does not endorse any repairs that involve welding, bending, straightening o re-machining. Only cosmetic refinishing of the wheel's coatings, using recommended procedures, is allowed. Evaluating Damage In evaluating damage, it is the GM Dealer's responsibility to inspect the wheel for corrosion, scrapes, gouges, etc. The Dealer must insure that such damage is not deeper than what can be sanded or polished off. The wheel must be inspected for cracks. If cracks are found, discard the wheel. Any wheels with bent rim flanges must not be repaired or refinished. Wheels that have been refinished by an outside company must be returned to the same vehicle. The Dealer must record the wheel ID stamp or the cast date on the wheel in order to assure this requirement. Refer to Refinisher's Responsibility — Outside Company later in this bulletin.

Source components: EQUIPMENT · EQUIPMENT ADAPTIVE/MOBILITY · WHEELS.

Source record 10190931 at NHTSA
Jan 1, 2014Service Bulletin/Repair Instructions

PI0281D

NHTSA communication ID: 10190934

NHTSA source summary · Original PDF not reviewed by Recallfolio

Underbody Component Corrosion The following information may be helpful when addressing underbody component corrosion with customers. Some customers may comment that one or more of their vehicle's underbody components are showing some form of corrosion. This corrosion may be red in appearance (rust) if the component is steel, forged iron or cast iron. This corrosion may also be grey or white in color if the component is constructed of an aluminum alloy.

Source components: EQUIPMENT ADAPTIVE/MOBILITY · STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS.

Source record 10190934 at NHTSA
Jan 1, 2014Service Bulletin/Repair Instructions

PI0281D

NHTSA communication ID: 10190933

NHTSA source summary · Original PDF not reviewed by Recallfolio

Underbody Component Corrosion The following information may be helpful when addressing underbody component corrosion with customers. Some customers may comment that one or more of their vehicle's underbody components are showing some form of corrosion. This corrosion may be red in appearance (rust) if the component is steel, forged iron or cast iron. This corrosion may also be grey or white in color if the component is constructed of an aluminum alloy.

Source components: EQUIPMENT ADAPTIVE/MOBILITY · STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS.

Source record 10190933 at NHTSA
Nov 1, 2013Service Bulletin/Repair Instructions

130522001

NHTSA communication ID: 10246645

NHTSA source summary · Original PDF not reviewed by Recallfolio

Pre-Formed and Pre-Flared Hydraulic Brake Pipe Kits Now Available for Service

Source components: SERVICE BRAKES.

Source record 10246645 at NHTSA
Nov 1, 2013Service Bulletin/Repair Instructions

PIP5163

NHTSA communication ID: 10112331

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician about engine block of possible cylinder bore damage, scoring or out of round as the possible cause of engine oil consumption, misfire, cylinder leakage or blow by. Technician will need to inspect the engine for Cylinder damage or scoring, An out of round cylinder bore, Dirt intrusion, and Catalytic Converter failure.

Source components: ENGINE AND ENGINE COOLING.

Source record 10112331 at NHTSA
Sep 1, 2013Service Bulletin/Repair Instructions

130089009

NHTSA communication ID: 10246631

NHTSA source summary · Original PDF not reviewed by Recallfolio

Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules

Source components: ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM).

Source record 10246631 at NHTSA
May 23, 2013Service Bulletin/Repair Instructions

08-06-01-006D

NHTSA communication ID: 10139066

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides information for Engine Squealing Type Noise on Start-up or Vibration Condition.

Source components: ENGINE AND ENGINE COOLING · EQUIPMENT.

Source record 10139066 at NHTSA
May 16, 2013Service Bulletin/Repair Instructions

05-08-48-001C

NHTSA communication ID: 10139049

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides a revision for 05-08-48-001B to add 2010-2014 model years and update Labor Operation.

Source components: EQUIPMENT · VISIBILITY:WINDSHIELD.

Source record 10139049 at NHTSA
May 3, 2013Service Bulletin/Repair Instructions

PI0969

NHTSA communication ID: 10139019

NHTSA source summary · Original PDF not reviewed by Recallfolio

This preliminary informational bulletin provides information on High Oil Pressure on Startup After Engine Replacement Concern.

Source components: ENGINE AND ENGINE COOLING · EQUIPMENT.

Source record 10139019 at NHTSA
Feb 13, 2013Service Bulletin/Repair Instructions

PIP5094

NHTSA communication ID: 10112857

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication advises the technician that, when testing any circuit for open or resistance, it is imperative that all related terminal pin fit and tension be checked when the test steps require disconnection of the connector or component, prior to any component replacement. Always use the recommended terminal test tool during these tests.

Source components: ELECTRICAL SYSTEM.

Source record 10112857 at NHTSA
Dec 17, 2012Service Bulletin/Repair Instructions

11-00-89-005C

NHTSA communication ID: 10138541

NHTSA source summary · Original PDF not reviewed by Recallfolio

This warranty administration bulletin provides information on the Clarification of Use for Dealer Empowerment Labor Operations and Customer Enthusiasm

Source components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL.

Source record 10138541 at NHTSA
Dec 13, 2012Service Bulletin/Repair Instructions

PIC3718E

NHTSA communication ID: 10112664

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician about vehicles may have a no power or no connect concern. Technician will find that the OnStar led is red and Diagnostic Trouble Code U1500 is set. Technician will need to replace the Vehicle Communication Interface Module if the Station Identification number falls in the ranges 14,000,000 - 16,000,000 or 22,000,000 - 23,200,000.

Source components: ELECTRICAL SYSTEM.

Source record 10112664 at NHTSA
Dec 12, 2012Service Bulletin/Repair Instructions

PIT3173C

NHTSA communication ID: 10112641

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician that fluid contamination may be directed to one of the following testing centers according to the type of fluid needing testing. Dealer should send the correct fluid to the proper testing center.

Source components: ENGINE AND ENGINE COOLING.

Source record 10112641 at NHTSA
Nov 29, 2012Service Bulletin/Repair Instructions

08-08-44-015C

NHTSA communication ID: 10138218

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides information regarding the inappropriate warranty claims submitted for damaged radios and instrument panel clusters, provides exampls on whats an acceptable for warranty and whats not

Source components: ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL · EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM) · EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC..

Source record 10138218 at NHTSA
Nov 26, 2012Service Bulletin/Repair Instructions

PIP3720D

NHTSA communication ID: 10112600

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician with the axel setup information from American Axle Manufacturing. Technician should be advised that the maximum pinion shim to be used or stacked behind the pinion is 0.050?, and the minimum pinion shim is 0.020? for an 8.6 axle. The range for available pinion depth shims for the 10.5? axle is 0.006? to 0.024?. When setting the backlash it should be set between 0.003? to 0.005? on a new ring and pinion for any American Axle Manufacturing application. The ring and pinion can be reused or adjusted if the mileage is less than 500 miles, if not used for towing. Technician should be advised that a ?roller coaster? or ?hourglass? pattern on the bearings may be normal up to 10,000 miles and possibly longer. With a mis-machined housing you may get a heel pattern on both sides of the gear teeth at build up can generally be corrected with backlash adjustments. When setting up an 8.6? axle with a 5 cut gear set is to use a 0.035? pinion shim and set backlash to 0.004?. When using the newer 2 cut gear set also use a 0.035? pinion shim and still set backlash to 0.004?. To set the gear pattern use backlash to adjust the pattern heel to toe. Use the pinion shim to adjust the height of the pattern. The proper drive pinion bearing pre-load is from 15 - 30 inch pounds with new bearings. The total torque to turn after the differential case is installed should increase 5 - 10 inch pounds at the pinion. A new pinion nut must be used whenever the old one is removed. The axle shaft end play specification is 0.012? per side and the radial specification is 0.002? - 0.003?. Technician should be advised that synthetic lube can be used in all new American Axle Manufacturing axle assemblies. The new pinion seal for the 8.6? axle assembly is a two piece design.

Source components: POWER TRAIN:AXLE ASSEMBLY.

Source record 10112600 at NHTSA
Nov 9, 2012Service Bulletin/Repair Instructions

PIT4907A

NHTSA communication ID: 10112560

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician about brake rotors on new vehicles and replacement parts from General Motors Service Parts Operations. Technician should be advised the costing should not be removed from the brake rotor it will wear off with normal brake usage. Dealer should communicate to the customer this condition is a normal operating characteristic of their vehicle.

Source components: SERVICE BRAKES.

Source record 10112560 at NHTSA
Nov 1, 2012Service Bulletin/Repair Instructions

PIC4935D

NHTSA communication ID: 10112528

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician about vehicles that during battery parasitic drain test, there may be some confusion as to what the normal power consumption reading should be from the OnStar system. Technician should understand the power cycles of the various OnStar systems. All Generation 6, 7, 8, and 9 systems are powered up continuously for 48 hours from ignition off. After 120 hours from ignition off, these systems then completely power off. The Onstar modules draw: * IGN ON - 240 to 400 Milliamp. * IGN OFF - 3 to 20 Milliamp for 48 hours or 120 hours on Gen 9 and vehicle communication platforms. * IGN OFF - 0.2 to 0.8 Milliamp after 48 hours or 120 hours on Gen 9 and vehicle communication platforms.

Source components: ELECTRICAL SYSTEM.

Source record 10112528 at NHTSA
Oct 18, 2012Service Bulletin/Repair Instructions

PIT3099J

NHTSA communication ID: 10112494

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician about installing General Motors Accessory parts. Technician can check Service Information for some accessories. Technician can also contact Partech for assistance.

Source components: EQUIPMENT ADAPTIVE/MOBILITY.

Source record 10112494 at NHTSA
Oct 15, 2012Service Bulletin/Repair Instructions

06-06-01-007G

NHTSA communication ID: 10118639

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides Information on Identifying Duramax Diesel Overpower Engine Breakdown/Non-Function Due to Aftermarket Power-Up Devices vs Non Overpower Engine Non-Function of Pistons, Cylinders, Valvetrain Components, DTC P003A or P111D Set

Source components: ENGINE AND ENGINE COOLING.

Source record 10118639 at NHTSA
Oct 12, 2012Service Bulletin/Repair Instructions

PIT3237F

NHTSA communication ID: 10112468

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician about the percentage of Ultraviolet protection or tint offered by the windshield or side glass. Technician should be advised Windshield reduces Ultraviolet rays down to 4% or less. Front side door glass reduces Ultraviolet rays down to 35% or less. Windshields are SOLAR glass with a light transmittance of >/=70%. Front door glass are Solar glass with a light transmission of >/=70%. Rear door glass, quarter windows and back windows can use either Solar glass (>/=70%) or Privacy glass, which has a light transmittance of 20%.

Source components: VISIBILITY:GLASS, SIDE/REAR · VISIBILITY:WINDSHIELD.

Source record 10112468 at NHTSA
Oct 10, 2012Service Bulletin/Repair Instructions

11-00-89-005B

NHTSA communication ID: 10118626

NHTSA source summary · Original PDF not reviewed by Recallfolio

This warranty administrational bulletin provides information on Clarification of Use - Dealer Empowerment Labor Operations and Customer Enthusiasm

Source components: EQUIPMENT ADAPTIVE/MOBILITY.

Source record 10118626 at NHTSA
Oct 1, 2012Service Bulletin/Repair Instructions

PIC5588A

NHTSA communication ID: 10246951

NHTSA source summary · Original PDF not reviewed by Recallfolio

Programming And Activation Of Replacement OnStar Modules.

Source components: EQUIPMENT:ELECTRICAL.

Source record 10246951 at NHTSA
Nov 1, 2011Service Bulletin/Repair Instructions

SB-10-08-50-003B

NHTSA communication ID: 10042986

NHTSA source summary · Original PDF not reviewed by Recallfolio

GENERAL MOTORS: INFORMATION PROVIDED BY BULLETIN FOR ALL 2012 AND PRIOR GENERAL MOTOR TRUCKS AND PASSENGER VEHICLES REGARDING THE ADJUSTABLE COMFORT AND CUSTOM UPHOLSTERY OF THE DRIVER AND THE PASSENGER HEAD RESTRAINT. *PE

Source components: SEATS:FRONT ASSEMBLY:HEAD RESTRAINT.

Source record 10042986 at NHTSA
Jan 1, 2008Service Bulletin/Repair Instructions

08-07-30-001

NHTSA communication ID: 10025667

NHTSA source summary · Original PDF not reviewed by Recallfolio

4L80E, MT1 AND 4L85E, MN8 SIMPLIFIED VALVE BODY RECONDITIONING INSTRUCTIONS, DTC P0741, P0742, P0752, P0752, P0756, P0757, P0894, HARSH OR DELAYED SHIFTS, SLIPS, NO DRIVE, NO REVERSE. *PE UPDATED 6/11/10. *PE

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION.

Source record 10025667 at NHTSA
Apr 1, 2007Service Bulletin/Repair Instructions

030730011

NHTSA communication ID: 10022259

NHTSA source summary · Original PDF not reviewed by Recallfolio

DELAYED ENGAGEMENT WITH ALLISON TRANSMISSION, COLD HESITATION, MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED, DTC'S P0701, P1709, P1711, P1713, P0841, P0843, P0847, P0870, P0872, AND P0875. *KB

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION.

Source record 10022259 at NHTSA
Mar 1, 2002Service Bulletin/Repair Instructions

020601010

NHTSA communication ID: 632326

NHTSA source summary · Original PDF not reviewed by Recallfolio

INFORMATION ON SERPENTINE BELT IDENTIFICATION AND DIAGNOSIS FOR CERTAIN HD PICKUP MODELS. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS.

Source record 632326 at NHTSA
Mar 1, 2002Service Bulletin/Repair Instructions

010417001B

NHTSA communication ID: 629551

NHTSA source summary · Original PDF not reviewed by Recallfolio

SUBJECT REGARDING LAUNCH SHUDDER ON ACCELERATION (INSTALL NEW ONE-PIECE PROPELLER SHAFT) *JG

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION.

Source record 629551 at NHTSA
Feb 1, 2002Service Bulletin/Repair Instructions

020604005

NHTSA communication ID: 629495

NHTSA source summary · Original PDF not reviewed by Recallfolio

SUBJECT REGARDING REVISED DIAGNOSTIC TROUBLE CODE P1221 SERVICE MANUAL INFORMATION. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE:GASOLINE.

Source record 629495 at NHTSA
Jan 1, 2002Service Bulletin/Repair Instructions

000730017B

NHTSA communication ID: 631802

NHTSA source summary · Original PDF not reviewed by Recallfolio

SUBJECT REGARDING SERVICE PARTS RESRICTION PROGRAM FOR ALLISON SERIES 1000 AUTOMATIC TRANSMISSION. *SLC

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION.

Source record 631802 at NHTSA
Not reportedService Bulletin/Repair Instructions

3170E

NHTSA communication ID: 10019186

NHTSA source summary · Original PDF not reviewed by Recallfolio

IPC, INTERIOR LIGHTS AND/OR HEADLAMPS FLICKER. *AK FB2

Source components: EXTERIOR LIGHTING:HEADLIGHTS · INTERIOR LIGHTING.

Source record 10019186 at NHTSA