The manufacturer’s record · Page 3 of 3

2004 Volvo XC90
Manufacturer communications & TSBs.Page 3

Original record summaries, dates and identifiers for this model-year. Records 201–222 of 222, ordered newest first. Dated records on this page: Jul 23, 2003–May 24, 2005.

Back to 2004 Volvo XC90 problems & recalls
Read the applicability before drawing a conclusion.

This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.

NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.

May 24, 2005Service Bulletin/Repair Instructions

3650

NHTSA communication ID: 10017562

NHTSA source summary · Original PDF not reviewed by Recallfolio

CUSTOMER PREPARATION SERVICE (CPS), TIGHTENING NUTS FOR WINDSHIELD WIPER ARMS WHICH MAY SLIP ON ITS DRIVESHAFT, REDUCING PERFORMANCE. *TT

Source components: VISIBILITY:WINDSHIELD WIPER/WASHER.

Source record 10017562 at NHTSA
May 12, 2005Service Bulletin/Repair Instructions

2121

NHTSA communication ID: 10016499

NHTSA source summary · Original PDF not reviewed by Recallfolio

ENGINE MAY HAVE A ROUGH IDLE, DTC ECM MISFIRE CODES, ROUGH RUNNING OR LACK OF POWER. *SC

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10016499 at NHTSA
May 9, 2005Service Bulletin/Repair Instructions

21021

NHTSA communication ID: 10016649

NHTSA source summary · Original PDF not reviewed by Recallfolio

ENGNE MAY HAVE ROUGH IDLE, DTC ECM MISFIRE CODES, ROUGH RUNNING OR LACK OF POWER. *SC

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10016649 at NHTSA
Dec 2, 2004Service Bulletin/Repair Instructions

6420

NHTSA communication ID: 10016113

NHTSA source summary · Original PDF not reviewed by Recallfolio

ZF POWER STEERING DIAGNOSTICS ON VEHICLES EQUIPPED (ECPS) ELECTRONICALLY CONTROLLED POWER STEERING. *TT

Source components: STEERING:ELECTRIC POWER ASSIST SYSTEM.

Source record 10016113 at NHTSA
Dec 1, 2004Service Bulletin/Repair Instructions

850036

NHTSA communication ID: 10011529

NHTSA source summary · Original PDF not reviewed by Recallfolio

FRONT SEAT, MECHANICAL, ADJUSTING. PLAY/CLEARANCE/CLICKING AT THE LOWER MOUNTINGS FOR THE FRONT HEIGHT ADJUSTER. *TT

Source components: SEATS.

Source record 10011529 at NHTSA
Oct 27, 2004Service Bulletin/Repair Instructions

3638

NHTSA communication ID: 10016112

NHTSA source summary · Original PDF not reviewed by Recallfolio

RAIN SENSOR FUNCTION. *TT

Source components: EQUIPMENT:ELECTRICAL.

Source record 10016112 at NHTSA
Aug 1, 2004Service Bulletin/Repair Instructions

08012004

NHTSA communication ID: 10014585

NHTSA source summary · Original PDF not reviewed by Recallfolio

VACUUM HOSE ROUTING LABEL. *EH

Source components: ENGINE AND ENGINE COOLING.

Source record 10014585 at NHTSA
Apr 5, 2004Service Bulletin/Repair Instructions

135I

NHTSA communication ID: 10017960

NHTSA source summary · Original PDF not reviewed by Recallfolio

SERVICE CAMPAIGN 135I: THE SEATBELTS LOCATED IN THE 2ND ROW OF SEATS MAY GET CAUGHT IN THE DOOR AND POSSIBLY DAMAGE THE DOOR PANELS. *TT

Source components: SEAT BELTS.

Source record 10017960 at NHTSA
Apr 5, 2004Service Bulletin/Repair Instructions

135H

NHTSA communication ID: 10017959

NHTSA source summary · Original PDF not reviewed by Recallfolio

SERVICE CAMPAIGN 135H: EXCESSIVE AIRFLOW ON THE TOP OF THE FOOT/ANKLE FROM THE FLOOR VENT. MAY BE MORE NOTICEABLE WHEN THE CLIMATE CONTROL MODULE (CCM) IS SET TO AUTO POSITION. *TT

Source components: EQUIPMENT:APPLIANCE:AIR CONDITIONER.

Source record 10017959 at NHTSA
Apr 5, 2004Service Bulletin/Repair Instructions

135G

NHTSA communication ID: 10017957

NHTSA source summary · Original PDF not reviewed by Recallfolio

SERVICE CAMPAIGN 135G: THIRD ROW SEAT, NON FOLDING. WHEN THE BOTTOM SEAT CUSHION IS PUSHED INWARDS TO FOLD THE BACKREST, THE PLASTIC CATCH MAY CRACK AND COME LOOSE FROM THE ATTACHMENT. *TT

Source components: SEATS:MID/REAR ASSEMBLY.

Source record 10017957 at NHTSA
Apr 5, 2004Service Bulletin/Repair Instructions

135C

NHTSA communication ID: 10017956

NHTSA source summary · Original PDF not reviewed by Recallfolio

SERVICE CAMPAIGN 135C: HEADLAMP WASHER PUMP MAY CAUSE INCREASED ELECTRICAL DEMAND AT LOW TEMPERATURES, EVEN WITH SUFFICIENT WASHER FLUID ANTIFREEZE. WASHERS NOT FUNCTIONING MAY BE CAUSED BY BLOWN FUSE NO. 15 IN THE ENGINE COMPARTMENT FUSE BOX. *TT

Source components: EQUIPMENT:ELECTRICAL.

Source record 10017956 at NHTSA
Apr 5, 2004Service Bulletin/Repair Instructions

2606

NHTSA communication ID: 10016673

NHTSA source summary · Original PDF not reviewed by Recallfolio

CHARGE AIR PIPE MAY SPLIT ALONG THE SEAM CAUSING DIAGNOSTIC TROUBLE CODES AND POOR PERFORMANCE - INSPECTION. *TT

Source components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL.

Source record 10016673 at NHTSA
Apr 5, 2004Service Bulletin/Repair Instructions

8333

NHTSA communication ID: 10010465

NHTSA source summary · Original PDF not reviewed by Recallfolio

THE CABLE TO RELEASE THE UPPER TAILGATE MAY COME LOOSE FROM ITS MOUNTING CLIP. TECH NOTE. *TT

Source components: STRUCTURE:BODY:TAILGATE.

Source record 10010465 at NHTSA
Apr 5, 2004Service Bulletin/Repair Instructions

135

NHTSA communication ID: 10007985

NHTSA source summary · Original PDF not reviewed by Recallfolio

SERVICE CAMPAIGN 135A-I FOR NEW AND IMPROVED COMPONENTS. *TT

Source components: UNKNOWN OR OTHER.

Source record 10007985 at NHTSA
Apr 1, 2004Service Bulletin/Repair Instructions

0026

NHTSA communication ID: 10006704

NHTSA source summary · Original PDF not reviewed by Recallfolio

MASS MOVEMENT SENSOR MODULE (MMS) ALARM, ADJUSTING. THIS BULLETIN DESCRIBES HOW TO REDUCE THE RISK OF FALSE ALARMS CAUSED BY TORRENTIAL RAIN. *TT

Source components: EQUIPMENT:ELECTRICAL:ANTI-THEFT DEVICES.

Source record 10006704 at NHTSA
Feb 1, 2004Service Bulletin/Repair Instructions

0051

NHTSA communication ID: 10006259

NHTSA source summary · Original PDF not reviewed by Recallfolio

VVT SOLENOID, CLEANING. *MR

Source components: ENGINE AND ENGINE COOLING:ENGINE:GASOLINE.

Source record 10006259 at NHTSA
Dec 12, 2003Service Bulletin/Repair Instructions

4343

NHTSA communication ID: 10010469

NHTSA source summary · Original PDF not reviewed by Recallfolio

TCM SW UPGRADE, DTC 0099. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10010469 at NHTSA
Dec 12, 2003Service Bulletin/Repair Instructions

4342

NHTSA communication ID: 10010468

NHTSA source summary · Original PDF not reviewed by Recallfolio

TCM SW UPGRADE, 2-3 UPSHIFT FLARE. *TT

Source components: POWER TRAIN.

Source record 10010468 at NHTSA
Oct 31, 2003Service Bulletin/Repair Instructions

5503

NHTSA communication ID: 10010475

NHTSA source summary · Original PDF not reviewed by Recallfolio

PARKING BRAKE PEDAL AND PRIMARY CABLE REPLACEMENT. *TT

Source components: PARKING BRAKE:CONVENTIONAL:MECHANICAL:LINKAGE AND CABLE.

Source record 10010475 at NHTSA
Sep 1, 2003Service Bulletin/Repair Instructions

880034

NHTSA communication ID: 10003602

NHTSA source summary · Original PDF not reviewed by Recallfolio

NEW BELT GUIDE TO PREVENT THE LOCKING TAB OF THE OUTER SEAT BELTS FOR THE 2ND ROW REAR SEAT FROM CATCHING IN THE DOOR. *TT

Source components: SEAT BELTS.

Source record 10003602 at NHTSA
Aug 25, 2003Service Bulletin/Repair Instructions

4341

NHTSA communication ID: 10003549

NHTSA source summary · Original PDF not reviewed by Recallfolio

TRANSMISSION CONTROL MODULE (TCM) DIAGNOSTIC TROUBLE CODE (DTC) 0053, LOCK UP PRESSURE SWITCH STUCK. 2004 S80 INCLUDED. *TT

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM).

Source record 10003549 at NHTSA
Jul 23, 2003Service Bulletin/Repair Instructions

5502

NHTSA communication ID: 10003396

NHTSA source summary · Original PDF not reviewed by Recallfolio

PARKING BRAKE ADJUSTMENT. *TT

Source components: PARKING BRAKE.

Source record 10003396 at NHTSA