The manufacturer’s record · Page 1 of 2

2023 Toyota RAV4 PRIME
Manufacturer communications & TSBs.Page 1

Original record summaries, dates and identifiers for this model-year. Records 1–100 of 126, ordered newest first. Dated records on this page: Mar 4, 2024–May 14, 2026.

Back to 2023 Toyota RAV4 PRIME problems & recalls
Read the applicability before drawing a conclusion.

This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.

NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.

May 14, 2026Warranty Program/Extension

22TE09

NHTSA communication ID: 11033412

NHTSA source summary · Original PDF not reviewed by Recallfolio

Although the HV Floor Under Wire Harness and Rear Traction Motor Cable is covered by Toyota’s New Vehicle Limited Warranty for 3 years or 36,000 miles (whichever comes first), we at Toyota care about the customers’ ownership experience. Toyota is providing extended coverage under this Customer Support Program for repairs related to excessive corrosion to the wire harness connections at the Rear Motor Generator. Excessive corrosion can cause AM Radio Static during certain drive cycles, or the vehicle may not start.

Campaign / software reference: 22TE09

Source components: ELECTRICAL SYSTEM.

Source record 11033412 at NHTSA
Apr 24, 2026Over The Air

T-SB-0029-26

NHTSA communication ID: 11032486

NHTSA source summary · Original PDF not reviewed by Recallfolio

A new head unit software update is available for 2023 – 2024 model year RAV4, RAV4 Hybrid, and RAV4 Prime vehicles equipped with Toyota Multimedia (earlier than version 1861). This software update includes the following improvements: • Usability of CarPlay® exit. • User Profile. • User interface. • Cloud navigation. • Intelligent assistant voice recognition. • Bug fixes.

Campaign / software reference: T-SB-0029-26

Source components: ELECTRICAL SYSTEM.

Source record 11032486 at NHTSA
Feb 27, 2026Service Bulletin/Repair Instructions

T-SB-0104-21 Rev2

NHTSA communication ID: 11029896

NHTSA source summary · Original PDF not reviewed by Recallfolio

OBSOLETE NOTICE February 27, 2026: This bulletin is no longer applicable and is now obsolete.

Campaign / software reference: T-SB-0104-21 Obsolete

Source components: ENGINE.

Source record 11029896 at NHTSA
Jan 7, 2026Service Bulletin/Repair Instructions

T-SB-0055-24 Rev2

NHTSA communication ID: 11028712

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2005 – 2026 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Service Bulletin is to provide general guidelines and procedures for odor remediation. This Service Bulletin provides a guide on how to prepare and treat the interior of the vehicle for odor remediation. Refer to the applicable model and model year Repair Manual and the EPA (Environmental Protection Agency) website for the most up-to-date safety and precautionary guidelines.

Campaign / software reference: T-SB-0055-24 Rev2

Source components: UNKNOWN OR OTHER.

Source record 11028712 at NHTSA
Jan 6, 2026Warranty Program/Extension

22TE09

NHTSA communication ID: 11028711

NHTSA source summary · Original PDF not reviewed by Recallfolio

Although the HV Floor Under Wire Harness and Rear Traction Motor Cable is covered by Toyota’s New Vehicle Limited Warranty for 3 years or 36,000 miles (whichever comes first), we at Toyota care about the customers’ ownership experience. Toyota is providing extended coverage under this Customer Support Program for repairs related to excessive corrosion to the wire harness connections at the Rear Motor Generator. Excessive corrosion can cause AM Radio Static during certain drive cycles, or the vehicle may not start.

Campaign / software reference: 22TE09

Source components: ELECTRICAL SYSTEM.

Source record 11028711 at NHTSA
Dec 2, 2025Service Bulletin/Repair Instructions

T-SB-0089-25

NHTSA communication ID: 11027554

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2021 – 2025 model year RAV4 Plug-in Hybrid and RAV4 Prime vehicles may exhibit a MIL ON condition with Diagnostic Trouble Code (DTC) P019064 (Fuel Rail Pressure Sensor “A” Signal Plausibility Failure) present. The Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) logic has been modified to address this condition.

Campaign / software reference: T-SB-0089-25

Source components: ENGINE.

Source record 11027554 at NHTSA
Sep 25, 2025Service Campaign

25TD01

NHTSA communication ID: 11024098

NHTSA source summary · Original PDF not reviewed by Recallfolio

The subject vehicles are equipped with a rear motor unit and an HV Floor Under Wire that provide high voltage to operate the motor. Mud, water, or road salt could potentially enter the HV Floor Underwire connector housing and could cause corrosion over time. Excessive corrosion could cause AM Radio Static during certain driving cycles, or the vehicle may not start.

Campaign / software reference: 25TD01

Source components: ELECTRICAL SYSTEM.

Source record 11024098 at NHTSA
Sep 24, 2025Service Bulletin/Repair Instructions

25TD01

NHTSA communication ID: 11024097

NHTSA source summary · Original PDF not reviewed by Recallfolio

TECHNICAL INSTRUCTIONS FOR 25TD01 REAR TRACTION MOTOR CABLE CORROSION CERTAIN 2019 - 2024 RAV4 HV (AWD), 2021- 2024 RAV4 PRIME, 2020-2024 HIGHLANDER HV (AWD), 2021-2024 VENZA HV, 2023-2024 CROWN HV VEHICLES

Campaign / software reference: 25TD01

Source components: ELECTRICAL SYSTEM.

Source record 11024097 at NHTSA
Sep 24, 2025Service Campaign

25TD01

NHTSA communication ID: 11024096

NHTSA source summary · Original PDF not reviewed by Recallfolio

The subject vehicles are equipped with a rear motor unit and an HV Floor Under Wire that provide high voltage to operate the motor. Mud, water, or road salt could potentially enter the HV Floor Underwire connector housing and could cause corrosion over time. Excessive corrosion could cause AM Radio Static during certain driving cycles, or the vehicle may not start.

Campaign / software reference: 25TD01

Source components: ELECTRICAL SYSTEM.

Source record 11024096 at NHTSA
Sep 18, 2025Service Bulletin/Repair Instructions

25TD01

NHTSA communication ID: 11024090

NHTSA source summary · Original PDF not reviewed by Recallfolio

TECHNICAL INSTRUCTIONS FOR 25TD01 REAR TRACTION MOTOR CABLE CORROSION CERTAIN 2019 - 2024 RAV4 HV (AWD) 2021- 2024 RAV4 PRIME 2020-2024 HIGHLANDER HV (AWD) 2021-2024 VENZA HV 2023-2024 CROWN HV

Campaign / software reference: 25TD01

Source components: ELECTRICAL SYSTEM.

Source record 11024090 at NHTSA
Sep 18, 2025Service Campaign

25TD01

NHTSA communication ID: 11024089

NHTSA source summary · Original PDF not reviewed by Recallfolio

The subject vehicles are equipped with a rear motor unit and an HV Floor Under Wire that provide high voltage to operate the motor. Mud, water, or road salt could potentially enter the HV Floor Underwire connector housing and could cause corrosion over time. Excessive corrosion could cause AM Radio Static during certain driving cycles, or the vehicle may not start.

Campaign / software reference: 25TD01

Source components: ELECTRICAL SYSTEM.

Source record 11024089 at NHTSA
Sep 17, 2025Service Bulletin/Repair Instructions

22TE09

NHTSA communication ID: 11024084

NHTSA source summary · Original PDF not reviewed by Recallfolio

TECHNICAL INSTRUCTIONS FOR CUSTOMER SUPPORT PROGRAM 22TE09 HV FLOOR UNDER WIRE HARNESS AND REAR TRACTION MOTOR CABLE CORROSION CERTAIN 2021 – 2024 MODEL YEAR RAV4 PRIME

Campaign / software reference: 22TE09

Source components: ELECTRICAL SYSTEM.

Source record 11024084 at NHTSA
Sep 17, 2025Service Campaign

22TE09

NHTSA communication ID: 11024080

NHTSA source summary · Original PDF not reviewed by Recallfolio

Although the HV Floor Under Wire Harness and Rear Traction Motor Cable is covered by Toyota’s New Vehicle Limited Warranty for 3 years or 36,000 miles (whichever comes first), we at Toyota care about the customers’ ownership experience. Toyota is providing extended coverage under this Customer Support Program for repairs related to excessive corrosion to the wire harness connections at the Rear Motor Generator. Excessive corrosion can cause AM Radio Static during certain drive cycles, or the vehicle may not start.

Campaign / software reference: 22TE09

Source components: ELECTRICAL SYSTEM.

Source record 11024080 at NHTSA
Jun 17, 2025Service Bulletin/Repair Instructions

T-TT-0784-25 Rev1

NHTSA communication ID: 11020664

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some ECUs can set a DTC that is common with other ECUs. This can lead to accidental use of the wrong repair manual when diagnosing these type of DTCs.

Campaign / software reference: T-TT-0784-25 Rev1

Source components: ENGINE.

Source record 11020664 at NHTSA
Jun 13, 2025Service Bulletin/Repair Instructions

T-TT-0784-25

NHTSA communication ID: 11020658

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some ECUs can set a DTC that is common with other ECUs. This can lead to accidental use of the wrong repair manual when diagnosing these type of DTCs.

Campaign / software reference: T-TT-0784-25

Source components: ENGINE.

Source record 11020658 at NHTSA
Jun 13, 2025Service Campaign

T-SB-0058-23 Rev1

NHTSA communication ID: 11020657

NHTSA source summary · Original PDF not reviewed by Recallfolio

The air conditioning dye injection tool kit has been developed to aid in identifying the location of air conditioning refrigerant leaks. The procedures outlined in this Service Bulletin aid in locating, inspecting, and repairing refrigerant leaks.

Campaign / software reference: T-SB-0058-23 Rev1

Source components: ELECTRICAL SYSTEM.

Source record 11020657 at NHTSA
Apr 2, 2025Service Bulletin/Repair Instructions

T-TT-0779-25

NHTSA communication ID: 11019331

NHTSA source summary · Original PDF not reviewed by Recallfolio

To assist with the early detection and early resolution of audio related concerns you may be asked to recover MMR data from the head unit. The following steps are instructions on how to retrieve the data from the system and are only to be used when requested by FTS and/or FPE.

Campaign / software reference: T-TT-0779-25

Source components: ELECTRICAL SYSTEM.

Source record 11019331 at NHTSA
Apr 2, 2025Service Bulletin/Repair Instructions

T-TT-0779-25

NHTSA communication ID: 11018328

NHTSA source summary · Original PDF not reviewed by Recallfolio

To assist with the early detection and early resolution of audio related concerns you may be asked to recover MMR data from the head unit. The following steps are instructions on how to retrieve the data from the system and are only to be used when requested by FTS and/or FPE.

Campaign / software reference: T-TT-0779-25

Source components: ELECTRICAL SYSTEM.

Source record 11018328 at NHTSA
Feb 12, 2025Service Bulletin/Repair Instructions

T-SB-0107-20 Rev2

NHTSA communication ID: 11015882

NHTSA source summary · Original PDF not reviewed by Recallfolio

OBSOLETE NOTICE February 11, 2025: This bulletin is now obsolete. Please see T-SB-0021-25.

Campaign / software reference: T-SB-0107-20 Rev2

Source components: ENGINE.

Source record 11015882 at NHTSA
Feb 10, 2025Service Bulletin/Repair Instructions

T-SB-0021-25

NHTSA communication ID: 11016782

NHTSA source summary · Original PDF not reviewed by Recallfolio

Flash reprogramming allows the Electronic Control Unit (ECU) software to be updated without replacing the ECU. Flash calibration updates for specific vehicle models/ECUs are released as field-fix procedures described in individual Service Bulletins. This bulletin details the Global Techstream+ (GTS+) ECU flash reprogramming procedures and outlines use of the Technical Information System (TIS) and the Calibration Update Wizard+ (CUW+). To ensure the correct ECU software is installed, ECUs will require a Security Signature before the ECU will initialize the flash reprogramming sequence. This bulletin also details the process for acquiring a Security Signature from TIS during the GTS+ ECU flash reprogramming process.

Campaign / software reference: T-SB-0021-25

Source components: ENGINE.

Source record 11016782 at NHTSA
Feb 10, 2025Service Bulletin/Repair Instructions

T-SB-0013-24 Rev1

NHTSA communication ID: 11016781

NHTSA source summary · Original PDF not reviewed by Recallfolio

The Immobilizer and Smart Key Reset is a feature that allows the registration of new keys when all master keys are lost. Once the system is reset, all previously registered keys will be erased and can never be reused. Another feature, Add/Remove Key, is also available. Once a key is removed, it can never be reused.

Campaign / software reference: T-SB-0013-24 Rev1

Source components: ELECTRICAL SYSTEM.

Source record 11016781 at NHTSA
Feb 10, 2025Service Bulletin/Repair Instructions

T-SB-0021-25

NHTSA communication ID: 11015496

NHTSA source summary · Original PDF not reviewed by Recallfolio

Flash reprogramming allows the Electronic Control Unit (ECU) software to be updated without replacing the ECU. Flash calibration updates for specific vehicle models/ECUs are released as field-fix procedures described in individual Service Bulletins. This bulletin details the Global Techstream+ (GTS+) ECU flash reprogramming procedures and outlines use of the Technical Information System (TIS) and the Calibration Update Wizard+ (CUW+). To ensure the correct ECU software is installed, ECUs will require a Security Signature before the ECU will initialize the flash reprogramming sequence. This bulletin also details the process for acquiring a Security Signature from TIS during the GTS+ ECU flash reprogramming process.

Campaign / software reference: T-SB-0021-25

Source components: ENGINE.

Source record 11015496 at NHTSA
Feb 10, 2025Service Bulletin/Repair Instructions

T-SB-0013-24 Rev1

NHTSA communication ID: 11015495

NHTSA source summary · Original PDF not reviewed by Recallfolio

The Immobilizer and Smart Key Reset is a feature that allows the registration of new keys when all master keys are lost. Once the system is reset, all previously registered keys will be erased and can never be reused. Another feature, Add/Remove Key, is also available. Once a key is removed, it can never be reused.

Campaign / software reference: T-SB-0013-24 Rev1

Source components: ELECTRICAL SYSTEM.

Source record 11015495 at NHTSA
Jan 23, 2025Service Bulletin/Repair Instructions

T-SB-0111-20 Rev2

NHTSA communication ID: 11014193

NHTSA source summary · Original PDF not reviewed by Recallfolio

OBSOLETE NOTICE January 23, 2025: This bulletin is now obsolete. Please see T-SB-0011-25.

Campaign / software reference: T-SB-0111-20 Rev2

Source components: ELECTRICAL SYSTEM.

Source record 11014193 at NHTSA
Jan 23, 2025Service Bulletin/Repair Instructions

T-SB-0011-25

NHTSA communication ID: 11014190

NHTSA source summary · Original PDF not reviewed by Recallfolio

When certain vehicle ECUs are replaced, the ECU Security Key must be written in order for that ECU to communicate on the vehicle network. The GTS+ Software Health Check Results screen has been enhanced to help identify if a replacement ECU requires an ECU Security Key.

Campaign / software reference: T-SB-0011-25

Source components: ELECTRICAL SYSTEM.

Source record 11014190 at NHTSA
Dec 21, 2024Service Bulletin/Repair Instructions

23TJ01P5_TI_Publ

NHTSA communication ID: 10248823

NHTSA source summary · Original PDF not reviewed by Recallfolio

TI: TECHNICAL INSTRUCTIONS FOR 23TJ01 Second Key Delivery Program Multiple Models and Model Years

Source components: ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER.

Source record 10248823 at NHTSA
Dec 21, 2024Service Bulletin/Repair Instructions

23TJ01P5_RL_Publ

NHTSA communication ID: 10248822

NHTSA source summary · Original PDF not reviewed by Recallfolio

RL: The supply of Smart Keys available for Toyota vehicles has been temporarily limited to one (1) on select models since October 2022 due to global semiconductor shortages impacting certain microchips. Affected vehicles have been delivered with only one Smart Key and a second mechanical key.

Source components: ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER.

Source record 10248822 at NHTSA
Dec 21, 2024Service Bulletin/Repair Instructions

23TJ01_P5_Dealer

NHTSA communication ID: 10248821

NHTSA source summary · Original PDF not reviewed by Recallfolio

DP: The subject vehicles were delivered with only one (1) Smart Key on select models since October 2022 due to a global semiconductor shortage impacting certain microchips. The affected vehicles were delivered with one (1) Smart Key and a second mechanical key.

Source components: ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER.

Source record 10248821 at NHTSA
Dec 6, 2024Service Bulletin/Repair Instructions

T-SB-0039-24 Rev2

NHTSA communication ID: 11012744

NHTSA source summary · Original PDF not reviewed by Recallfolio

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicle surface, especially the horizonal areas of the hood, roof, and decklid, significant damage can occur. This damage is the result of actual etching of the paint and appears as pitting or water spots. As acid rain droplets on the vehicle surface evaporate, the concentration strength of the acid increases, causing deeper and more rapid damage. This evaporation and corrosive action also occur more rapidly on dark colored cars as direct sun heat increases. It is the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. In areas known for high frequency and/or concentration of acid rain, frequent vehicle washing during high heat or humidity periods will minimize the potential for paint damage caused by acid rain. It is further recommended that either reverse osmosis or deionized water be used to prevent water spotting.

Campaign / software reference: T-SB-0039-24 Rev2

Source components: STRUCTURE:BODY.

Source record 11012744 at NHTSA
Dec 6, 2024Service Bulletin/Repair Instructions

T-SB-0038-24 Rev2

NHTSA communication ID: 11012743

NHTSA source summary · Original PDF not reviewed by Recallfolio

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is delivered to the customer. Consequently, the film should remain on the wheel for as long as possible.

Campaign / software reference: T-SB-0038-24 Rev2

Source components: STRUCTURE:BODY.

Source record 11012743 at NHTSA
Dec 6, 2024Service Bulletin/Repair Instructions

T-SB-0035-24 Rev2

NHTSA communication ID: 11012742

NHTSA source summary · Original PDF not reviewed by Recallfolio

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage to the painted surfaces can occur. Acid rain damage can typically be identified on vehicles by the presence of stains on the paint surface that resemble hard water spots. Unlike water spots however, acid rain damage cannot be removed by regular washing procedures. Also, because acid rain can etch and soften the paint, normal buffing or polishing repair procedures should not be attempted. This can cause further damage and result in visible depressions in the paint surface. The following are the three major categories of acid rain damage: •Minor damage: requires only buffing to repair. •Moderate damage: usually requires neutralizing, color sanding, and buffing. •Severe damage: extending beyond 1/2 mil of clearcoat on a pearl, metallic, or solid color, requires neutralization, sanding, and repainting. In cases where acid rain damage is minor, neutralization and buffing with a liquid-type paint finessing product may provide an adequate repair. Only specially formulated products outlined in this bulletin should be used for that purpose. Unfortunately, other than minor damage, there is no simple method of determining the actual extent (depth) of acid penetration other than color sanding a representative affected area until there is no visible etching or depressions, followed by measuring the amount of paint removed with either a magnetic or digital-type film thickness gauge. The procedures in this bulletin are intended for use by qualified body/paint technicians and should not be attempted by inexperienced personnel. It is the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. Perform frequent vehicle washing, as often as daily, during high heat and humidity periods to minimize the potential for paint damage due to acid rain exposure. This is especially important in geographical areas known for high frequency and concentration of acid rain and industrial fallout.

Campaign / software reference: T-SB-0035-24 Rev2

Source components: STRUCTURE:BODY.

Source record 11012742 at NHTSA
Dec 5, 2024Service Bulletin/Repair Instructions

T-SB-0061-23 Rev2

NHTSA communication ID: 11012735

NHTSA source summary · Original PDF not reviewed by Recallfolio

Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow the Removal Procedure in this bulletin to remove the RapgardTM protective film within 90 days from initial application.

Campaign / software reference: T-SB-0061-23 Rev2

Source components: STRUCTURE:BODY.

Source record 11012735 at NHTSA
Dec 3, 2024Service Bulletin/Repair Instructions

T-SB-0062-23 Rev2

NHTSA communication ID: 11012727

NHTSA source summary · Original PDF not reviewed by Recallfolio

Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can be identified by the presence of small, red or brown particles on the paint surface. These particles are often difficult to see on dark color paints but can be easily felt when brushing a hand across horizontal body surfaces such as the hood, roof, or deck lid. Follow the Repair Procedure in this bulletin to clean vehicles that may have been subjected to contamination by airborne iron particles such as rail dust during rail transportation or extended storage near industrial areas.

Campaign / software reference: T-SB-0062-23 Rev2

Source components: STRUCTURE:BODY.

Source record 11012727 at NHTSA
Oct 24, 2024Other

23TJ01

NHTSA communication ID: 11010361

NHTSA source summary · Original PDF not reviewed by Recallfolio

The table below describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11010361 at NHTSA
Oct 24, 2024Other

23TJ01

NHTSA communication ID: 11010360

NHTSA source summary · Original PDF not reviewed by Recallfolio

SECOND KEY DELIVERY PROGRAM 23TJ01 Multiple Models and Model Years Second Key Delivery Program Frequently Asked Questions

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11010360 at NHTSA
Oct 24, 2024Service Campaign

23TJ01

NHTSA communication ID: 11010359

NHTSA source summary · Original PDF not reviewed by Recallfolio

The supply of Smart Keys available for Toyota vehicles has been temporarily limited to one (1) on select models since October 2022 due to global semiconductor shortages impacting certain microchips. Affected vehicles have been delivered with only one Smart Key and a second mechanical key.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11010359 at NHTSA
Oct 24, 2024Service Campaign

23TJ01

NHTSA communication ID: 11010358

NHTSA source summary · Original PDF not reviewed by Recallfolio

The subject vehicles were delivered with only one (1) Smart Key on select models since October 2022 due to a global semiconductor shortage impacting certain microchips. The affected vehicles were delivered with one (1) Smart Key and a second mechanical key.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11010358 at NHTSA
Oct 18, 2024Service Bulletin/Repair Instructions

T-SB-0098-24

NHTSA communication ID: 11010351

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2022 model year Avalon and Avalon Hybrid, 2022 – 2024 model year Camry, Camry Hybrid, Corolla, Corolla Hatchback, Corolla Hybrid, Highlander, Highlander Hybrid, Prius, Prius Prime, RAV4, RAV4 Hybrid, RAV4 Prime, and Venza Hybrid, 2023 – 2024 model year Crown, and 2024 model year Grand Highlander vehicles may exhibit a high-pitched noise coming from the front HVAC blower motor while operating the air conditioner or heater. This condition does not affect the operation of the vehicle, however, a heater cover has been developed to help reduce or potentially eliminate the noise.

Campaign / software reference: T-SB-0098-24

Source components: STRUCTURE:BODY.

Source record 11010351 at NHTSA
Oct 1, 2024Service Bulletin/Repair Instructions

T-SB-0062-24 Rev1

NHTSA communication ID: 11010326

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2023 model year RAV4 Prime vehicles with Data Communication Module (DCM) firmware version earlier than LG-N210hh1V1V-09 may exhibit a condition in which the remote climate system is inoperative after the vehicle has been off for three hours or more. Some 2023 model year Corolla, Corolla Cross, Corolla Cross Hybrid, Corolla Hatchback, Corolla Hybrid, Crown, GR Corolla, Highlander, Highlander Hybrid, Prius, Prius Prime, RAV4, RAV4 Hybrid, RAV4 Prime, and Venza Hybrid vehicles and 2024 model year Grand Highlander and Grand Highlander Hybrid vehicles with DCM firmware versions earlier than LG-N210jj3333-09, LG-N210nn1212-09, LG-N310kk4646-0I, LG-N310ll4A4A-0I, LG-N310mm8A8A-0I, LG-N310nnBLBM-0I, or LG-N310oo1B1B-0I may exhibit a condition in which remote services are inoperative. Some 2023 model year Corolla, Corolla Cross, Corolla Cross Hybrid, Highlander, and Highlander Hybrid vehicles, 2023 – 2024 model year Corolla Hybrid, GR Corolla, Prius, Prius Prime, RAV4, RAV4 Hybrid, RAV4 Prime, and Venza Hybrid vehicles, 2024 model year Grand Highlander, Grand Highlander Hybrid, and Land Cruiser vehicles; 2023 – 2025 Corolla Hatchback and Crown vehicles, and 2025 Crown Signia vehicles with DCM firmware versions earlier than LG-N210qq####-## or LG-N310qq####-## may exhibit a condition in which Apple Music® or Amazon Music streaming and/or remote services are inoperative. A DCM firmware update is now available.

Campaign / software reference: T-SB-0062-24 Rev1

Source components: ELECTRICAL SYSTEM.

Source record 11010326 at NHTSA
Sep 25, 2024Other

23TJ01

NHTSA communication ID: 11010105

NHTSA source summary · Original PDF not reviewed by Recallfolio

The table below describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11010105 at NHTSA
Sep 25, 2024Other

23TJ01

NHTSA communication ID: 11010104

NHTSA source summary · Original PDF not reviewed by Recallfolio

SECOND KEY DELIVERY PROGRAM Frequently Asked Questions

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11010104 at NHTSA
Sep 25, 2024Other

23TJ01

NHTSA communication ID: 11010103

NHTSA source summary · Original PDF not reviewed by Recallfolio

The subject vehicles were delivered with only one (1) Smart Key on select models since October 2022 due to a global semiconductor shortage impacting certain microchips. The affected vehicles were delivered with one (1) Smart Key and a second mechanical key.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11010103 at NHTSA
Sep 17, 2024Other

23TJ01

NHTSA communication ID: 11010068

NHTSA source summary · Original PDF not reviewed by Recallfolio

The table describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11010068 at NHTSA
Sep 17, 2024Other

23TJ01

NHTSA communication ID: 11010067

NHTSA source summary · Original PDF not reviewed by Recallfolio

The subject vehicles were delivered with only one (1) Smart Key on select models since October 2022 due to a global semiconductor shortage impacting certain microchips. The affected vehicles were delivered with one (1) Smart Key and a second mechanical key.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11010067 at NHTSA
Sep 3, 2024Service Bulletin/Repair Instructions

T-TT-0751-24 Rev1

NHTSA communication ID: 11010059

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some customers have expressed concern that the wireless functions of their Key Fob stop working. Key Fob LEDs will not turn ON, but engine starts with key held up against start button. Key battery voltage is confirmed OK and no DTC/RoB is found. This condition may occur if customer places Key Fob near wireless charger while phone is charging. When the key battery is removed and reinstalled, the Key Fob begins to operate normally.

Campaign / software reference: T-TT-0751-24 Rev1

Source components: STRUCTURE:BODY.

Source record 11010059 at NHTSA
Jul 29, 2024Service Bulletin/Repair Instructions

T-SB-0055-24 Rev1

NHTSA communication ID: 11007455

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2005 – 2024 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Service Bulletin is to provide general guidelines and procedures for odor remediation. This Service Bulletin provides a guide on how to prepare and treat the interior of the vehicle for odor remediation. Refer to the applicable model and model year Repair Manual and the EPA (Environmental Protection Agency) website for the most up-to-date safety and precautionary guidelines. This Service Bulletin is to provide a general overview and direction for the odor remediation process.

Campaign / software reference: T-SB-0055-24 Rev1

Source components: STRUCTURE:BODY.

Source record 11007455 at NHTSA
Jul 29, 2024Service Bulletin/Repair Instructions

T-SB-0055-24 Rev1

NHTSA communication ID: 11006161

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2005 – 2024 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Service Bulletin is to provide general guidelines and procedures for odor remediation. This Service Bulletin provides a guide on how to prepare and treat the interior of the vehicle for odor remediation. Refer to the applicable model and model year Repair Manual and the EPA (Environmental Protection Agency) website for the most up-to-date safety and precautionary guidelines. This Service Bulletin is to provide a general overview and direction for the odor remediation process.

Campaign / software reference: T-SB-0055-24 Rev1

Source components: STRUCTURE:BODY.

Source record 11006161 at NHTSA
Jul 18, 2024Service Bulletin/Repair Instructions

T-SB-0027-24 Rev1

NHTSA communication ID: 11007454

NHTSA source summary · Original PDF not reviewed by Recallfolio

OBSOLETE NOTICE July 18, 2024: This bulletin is now obsolete. Please see T-SB-0062-24.

Campaign / software reference: T-SB-0027-24 Rev1

Source components: ELECTRICAL SYSTEM.

Source record 11007454 at NHTSA
Jul 18, 2024Service Bulletin/Repair Instructions

T-SB-0062-24

NHTSA communication ID: 11007453

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2023 model year RAV4 Prime vehicles with Data Communication Module (DCM) firmware version earlier than LG-N210hh1V1V-09 may exhibit a condition in which the remote climate system is inoperative after the vehicle has been off for three hours or more. Some 2023 model year Corolla, Corolla Cross, Corolla Cross Hybrid, Corolla Hatchback, Corolla Hybrid, Crown, GR Corolla, Highlander, Highlander Hybrid, Prius, Prius Prime, RAV4, RAV4 Hybrid, RAV4 Prime, and Venza Hybrid vehicles and 2024 model year Grand Highlander, and Grand Highlander Hybrid vehicles with previous versions of DCM firmware (see Table 1 below) may exhibit a condition in which remote services are inoperative. A DCM firmware update is now available to address this condition.

Campaign / software reference: T-SB-0062-24

Source components: ELECTRICAL SYSTEM.

Source record 11007453 at NHTSA
Jul 18, 2024Service Bulletin/Repair Instructions

T-SB-0027-24 Rev1

NHTSA communication ID: 11006160

NHTSA source summary · Original PDF not reviewed by Recallfolio

OBSOLETE NOTICE July 18, 2024: This bulletin is now obsolete. Please see T-SB-0062-24.

Campaign / software reference: T-SB-0027-24 Rev1

Source components: ELECTRICAL SYSTEM.

Source record 11006160 at NHTSA
Jul 18, 2024Service Bulletin/Repair Instructions

T-SB-0062-24

NHTSA communication ID: 11006159

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2023 model year RAV4 Prime vehicles with Data Communication Module (DCM) firmware version earlier than LG-N210hh1V1V-09 may exhibit a condition in which the remote climate system is inoperative after the vehicle has been off for three hours or more. Some 2023 model year Corolla, Corolla Cross, Corolla Cross Hybrid, Corolla Hatchback, Corolla Hybrid, Crown, GR Corolla, Highlander, Highlander Hybrid, Prius, Prius Prime, RAV4, RAV4 Hybrid, RAV4 Prime, and Venza Hybrid vehicles and 2024 model year Grand Highlander, and Grand Highlander Hybrid vehicles with previous versions of DCM firmware (see Table 1 below) may exhibit a condition in which remote services are inoperative. A DCM firmware update is now available to address this condition.

Campaign / software reference: T-SB-0062-24

Source components: ELECTRICAL SYSTEM.

Source record 11006159 at NHTSA
Jul 12, 2024Service Bulletin/Repair Instructions

T-SB-0039-24 Rev1

NHTSA communication ID: 11007445

NHTSA source summary · Original PDF not reviewed by Recallfolio

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicle surface, especially the horizonal areas of the hood, roof, and decklid, significant damage can occur. This damage is the result of actual etching of the paint and appears as pitting or water spots. As acid rain droplets on the vehicle surface evaporate, the concentration strength of the acid increases, causing deeper and more rapid damage. This evaporation and corrosive action also occur more rapidly on dark colored cars as direct sun heat increases. It is the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. In areas known for high frequency and/or concentration of acid rain (see Figure 1), frequent vehicle washing during high heat or humidity periods will minimize the potential for paint damage caused by acid rain. It is further recommended that either reverse osmosis or deionized water be used to prevent water spotting.

Campaign / software reference: T-SB-0039-24 Rev1

Source components: STRUCTURE:BODY.

Source record 11007445 at NHTSA
Jul 12, 2024Service Bulletin/Repair Instructions

T-SB-0038-24 Rev1

NHTSA communication ID: 11007444

NHTSA source summary · Original PDF not reviewed by Recallfolio

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is delivered to the customer. Consequently, the film should remain on the wheel for as long as possible.

Campaign / software reference: T-SB-0038-24 Rev1

Source components: STRUCTURE:BODY.

Source record 11007444 at NHTSA
Jul 12, 2024Service Bulletin/Repair Instructions

T-SB-0035-24 Rev1

NHTSA communication ID: 11007443

NHTSA source summary · Original PDF not reviewed by Recallfolio

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage to the painted surfaces can occur. Acid rain damage can typically be identified on vehicles by the presence of stains on the paint surface that resemble hard water spots. Unlike water spots however, acid rain damage cannot be removed by regular washing procedures. Also, because acid rain can etch and soften the paint, normal buffing or polishing repair procedures should not be attempted. This can cause further damage and result in visible depressions in the paint surface. The following are the three major categories of acid rain damage: •Minor damage: requires only buffing to repair. •Moderate damage: usually requires neutralizing, color sanding, and buffing. •Severe damage: extending beyond 1/2 mil of clearcoat on a pearl, metallic, or solid color, requires neutralization, sanding, and repainting. In cases where acid rain damage is minor, neutralization and buffing with a liquid-type paint finessing product may provide an adequate repair. Only specially formulated products outlined in this bulletin should be used for that purpose. Unfortunately, other than minor damage, there is no simple method of determining the actual extent (depth) of acid penetration other than color sanding a representative affected area until there is no visible etching or depressions, followed by measuring the amount of paint removed with either a magnetic or digital-type film thickness gauge. The procedures in this bulletin are intended for use by qualified body/paint technicians and should not be attempted by inexperienced personnel. It is the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. Perform frequent vehicle washing, as often as daily, during high heat and humidity periods to minimize the potential for paint damage due to acid rain exposure. This is especially important in geographical areas known for high frequency and concentration of acid rain and industrial fallout.

Campaign / software reference: T-SB-0035-24 Rev1

Source components: STRUCTURE:BODY.

Source record 11007443 at NHTSA
Jul 12, 2024Service Bulletin/Repair Instructions

T-SB-0039-24 Rev1

NHTSA communication ID: 11006151

NHTSA source summary · Original PDF not reviewed by Recallfolio

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicle surface, especially the horizonal areas of the hood, roof, and decklid, significant damage can occur. This damage is the result of actual etching of the paint and appears as pitting or water spots. As acid rain droplets on the vehicle surface evaporate, the concentration strength of the acid increases, causing deeper and more rapid damage. This evaporation and corrosive action also occur more rapidly on dark colored cars as direct sun heat increases. It is the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. In areas known for high frequency and/or concentration of acid rain (see Figure 1), frequent vehicle washing during high heat or humidity periods will minimize the potential for paint damage caused by acid rain. It is further recommended that either reverse osmosis or deionized water be used to prevent water spotting.

Campaign / software reference: T-SB-0039-24 Rev1

Source components: STRUCTURE:BODY.

Source record 11006151 at NHTSA
Jul 12, 2024Service Bulletin/Repair Instructions

T-SB-0038-24 Rev1

NHTSA communication ID: 11006150

NHTSA source summary · Original PDF not reviewed by Recallfolio

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is delivered to the customer. Consequently, the film should remain on the wheel for as long as possible.

Campaign / software reference: T-SB-0038-24 Rev1

Source components: STRUCTURE:BODY.

Source record 11006150 at NHTSA
Jul 12, 2024Service Bulletin/Repair Instructions

T-SB-0035-24 Rev1

NHTSA communication ID: 11006149

NHTSA source summary · Original PDF not reviewed by Recallfolio

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage to the painted surfaces can occur. Acid rain damage can typically be identified on vehicles by the presence of stains on the paint surface that resemble hard water spots. Unlike water spots however, acid rain damage cannot be removed by regular washing procedures. Also, because acid rain can etch and soften the paint, normal buffing or polishing repair procedures should not be attempted. This can cause further damage and result in visible depressions in the paint surface. The following are the three major categories of acid rain damage: •Minor damage: requires only buffing to repair. •Moderate damage: usually requires neutralizing, color sanding, and buffing. •Severe damage: extending beyond 1/2 mil of clearcoat on a pearl, metallic, or solid color, requires neutralization, sanding, and repainting. In cases where acid rain damage is minor, neutralization and buffing with a liquid-type paint finessing product may provide an adequate repair. Only specially formulated products outlined in this bulletin should be used for that purpose. Unfortunately, other than minor damage, there is no simple method of determining the actual extent (depth) of acid penetration other than color sanding a representative affected area until there is no visible etching or depressions, followed by measuring the amount of paint removed with either a magnetic or digital-type film thickness gauge. The procedures in this bulletin are intended for use by qualified body/paint technicians and should not be attempted by inexperienced personnel. It is the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. Perform frequent vehicle washing, as often as daily, during high heat and humidity periods to minimize the potential for paint damage due to acid rain exposure. This is especially important in geographical areas known for high frequency and concentration of acid rain and industrial fallout.

Campaign / software reference: T-SB-0035-24 Rev1

Source components: STRUCTURE:BODY.

Source record 11006149 at NHTSA
Jun 21, 2024Service Bulletin/Repair Instructions

T-SB-0055-24

NHTSA communication ID: 11005122

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2005 – 2024 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Service Bulletin is to provide general guidelines and procedures for odor remediation. This Service Bulletin provides a guide on how to prepare and treat the interior of the vehicle for odor remediation. Refer to the applicable model and model year Repair Manual and the EPA (Environmental Protection Agency) website for the most up-to-date safety and precautionary guidelines.

Campaign / software reference: T-SB-0055-24

Source components: STRUCTURE:BODY.

Source record 11005122 at NHTSA
Jun 21, 2024Service Bulletin/Repair Instructions

T-SB-0055-24

NHTSA communication ID: 11005064

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2005 – 2024 Toyota vehicles that have undergone water intrusion may exhibit a condition in which a musty odor is present. Follow the procedures in this bulletin to remediate the odor and address this condition. The purpose of this Service Bulletin is to provide general guidelines and procedures for odor remediation. This Service Bulletin provides a guide on how to prepare and treat the interior of the vehicle for odor remediation. Refer to the applicable model and model year Repair Manual and the EPA (Environmental Protection Agency) website for the most up-to-date safety and precautionary guidelines.

Campaign / software reference: T-SB-0055-24

Source components: STRUCTURE:BODY.

Source record 11005064 at NHTSA
Jun 19, 2024Service Bulletin/Repair Instructions

T-SB-0103-20 Rev1

NHTSA communication ID: 11005119

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Service Bulletin provides updated non-electric water pump leak inspection and diagnostic tips for some 2008 – 2025 model year Toyota vehicles.

Campaign / software reference: T-SB-0103-20 Rev1

Source components: ENGINE.

Source record 11005119 at NHTSA
Jun 19, 2024Service Bulletin/Repair Instructions

T-SB-0103-20 Rev1

NHTSA communication ID: 11005061

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Service Bulletin provides updated non-electric water pump leak inspection and diagnostic tips for some 2008 – 2025 model year Toyota vehicles.

Campaign / software reference: T-SB-0103-20 Rev1

Source components: ENGINE.

Source record 11005061 at NHTSA
Jun 13, 2024Service Bulletin/Repair Instructions

23TJ01

NHTSA communication ID: 11005098

NHTSA source summary · Original PDF not reviewed by Recallfolio

Second Key Delivery Program Frequently Asked Questions

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005098 at NHTSA
Jun 13, 2024Service Bulletin/Repair Instructions

23TJ01

NHTSA communication ID: 11005097

NHTSA source summary · Original PDF not reviewed by Recallfolio

The supply of Smart Keys available for Toyota vehicles has been temporarily limited to one (1) on select models since October 2022 due to global semiconductor shortages impacting certain microchips. Affected vehicles have been delivered with only one Smart Key and a second mechanical key.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005097 at NHTSA
Jun 13, 2024Service Bulletin/Repair Instructions

23TJ01

NHTSA communication ID: 11005094

NHTSA source summary · Original PDF not reviewed by Recallfolio

The table describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005094 at NHTSA
Jun 13, 2024Service Bulletin/Repair Instructions

23TJ01

NHTSA communication ID: 11005040

NHTSA source summary · Original PDF not reviewed by Recallfolio

Second Key Delivery Program Frequently Asked Questions

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005040 at NHTSA
Jun 13, 2024Service Bulletin/Repair Instructions

23TJ01

NHTSA communication ID: 11005039

NHTSA source summary · Original PDF not reviewed by Recallfolio

The supply of Smart Keys available for Toyota vehicles has been temporarily limited to one (1) on select models since October 2022 due to global semiconductor shortages impacting certain microchips. Affected vehicles have been delivered with only one Smart Key and a second mechanical key.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005039 at NHTSA
Jun 13, 2024Service Bulletin/Repair Instructions

23TJ01

NHTSA communication ID: 11005036

NHTSA source summary · Original PDF not reviewed by Recallfolio

The table describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005036 at NHTSA
Jun 10, 2024Service Bulletin/Repair Instructions

24TC03

NHTSA communication ID: 11005107

NHTSA source summary · Original PDF not reviewed by Recallfolio

TECHNICAL INSTRUCTIONS FOR SPECIAL SERVICE CAMPAIGN 24TC03 DATA COMMUNICATON MODULE (DCM) UPDATE CERTAIN 2023 COROLLA, COROLLA CROSS, COROLLA HATCHBACK, COROLLA HV, GR COROLLA, CROWN, HIGHLANDER, HIGHLANDER HV, PRIUS, RAV4, RAV4 PRIME, RAV4 HV, VENZA HV

Campaign / software reference: 24TC03

Source components: ELECTRICAL SYSTEM.

Source record 11005107 at NHTSA
Jun 10, 2024Service Bulletin/Repair Instructions

24TC03

NHTSA communication ID: 11005103

NHTSA source summary · Original PDF not reviewed by Recallfolio

The Data Communication Module (DCM), which supports Toyota Connected Services in your vehicle, may not have activated properly during vehicle delivery. This results in all connected services becoming inoperative, including Safety Connect features such as the SOS emergency calling feature.

Campaign / software reference: 24TC03

Source components: ELECTRICAL SYSTEM.

Source record 11005103 at NHTSA
Jun 10, 2024Service Bulletin/Repair Instructions

24TC03

NHTSA communication ID: 11005102

NHTSA source summary · Original PDF not reviewed by Recallfolio

The Data Communication Module (DCM), which supports Toyota Connected Services in your vehicle, may not have activated properly during vehicle delivery. This results in all connected services becoming inoperative, including Safety Connect features such as the SOS emergency calling feature.

Campaign / software reference: 24TC03

Source components: ELECTRICAL SYSTEM.

Source record 11005102 at NHTSA
Jun 10, 2024Service Bulletin/Repair Instructions

24TC03

NHTSA communication ID: 11005049

NHTSA source summary · Original PDF not reviewed by Recallfolio

TECHNICAL INSTRUCTIONS FOR SPECIAL SERVICE CAMPAIGN 24TC03 DATA COMMUNICATON MODULE (DCM) UPDATE CERTAIN 2023 COROLLA, COROLLA CROSS, COROLLA HATCHBACK, COROLLA HV, GR COROLLA, CROWN, HIGHLANDER, HIGHLANDER HV, PRIUS, RAV4, RAV4 PRIME, RAV4 HV, VENZA HV

Campaign / software reference: 24TC03

Source components: ELECTRICAL SYSTEM.

Source record 11005049 at NHTSA
Jun 10, 2024Service Bulletin/Repair Instructions

24TC03

NHTSA communication ID: 11005045

NHTSA source summary · Original PDF not reviewed by Recallfolio

The Data Communication Module (DCM), which supports Toyota Connected Services in your vehicle, may not have activated properly during vehicle delivery. This results in all connected services becoming inoperative, including Safety Connect features such as the SOS emergency calling feature.

Campaign / software reference: 24TC03

Source components: ELECTRICAL SYSTEM.

Source record 11005045 at NHTSA
Jun 10, 2024Service Bulletin/Repair Instructions

24TC03

NHTSA communication ID: 11005044

NHTSA source summary · Original PDF not reviewed by Recallfolio

The Data Communication Module (DCM), which supports Toyota Connected Services in your vehicle, may not have activated properly during vehicle delivery. This results in all connected services becoming inoperative, including Safety Connect features such as the SOS emergency calling feature.

Campaign / software reference: 24TC03

Source components: ELECTRICAL SYSTEM.

Source record 11005044 at NHTSA
Jun 6, 2024Service Bulletin/Repair Instructions

T-TT-0694-22 Rev2

NHTSA communication ID: 11005084

NHTSA source summary · Original PDF not reviewed by Recallfolio

After jump-starting, the vehicle may experience a no-start condition and multiple DTCs including U010087. Upon investigation, it is found that the engine ECU has been damaged and needs to be replaced. In several cases, it was found that the cause of the ECU damage was improper jump starting. Further investigation found that ECU damage may occur if the negative (ground) cable clamps are attached on or around the engine ECU or ECU mounting bracket.

Campaign / software reference: T-TT-0694-22 Rev2

Source components: ENGINE.

Source record 11005084 at NHTSA
Jun 6, 2024Other

23TJ01

NHTSA communication ID: 11005083

NHTSA source summary · Original PDF not reviewed by Recallfolio

Second Key Delivery Program

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005083 at NHTSA
Jun 6, 2024Other

23TJ01

NHTSA communication ID: 11005082

NHTSA source summary · Original PDF not reviewed by Recallfolio

The table describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005082 at NHTSA
Jun 6, 2024Service Bulletin/Repair Instructions

T-TT-0694-22 Rev2

NHTSA communication ID: 11005026

NHTSA source summary · Original PDF not reviewed by Recallfolio

After jump-starting, the vehicle may experience a no-start condition and multiple DTCs including U010087. Upon investigation, it is found that the engine ECU has been damaged and needs to be replaced. In several cases, it was found that the cause of the ECU damage was improper jump starting. Further investigation found that ECU damage may occur if the negative (ground) cable clamps are attached on or around the engine ECU or ECU mounting bracket.

Campaign / software reference: T-TT-0694-22 Rev2

Source components: ENGINE.

Source record 11005026 at NHTSA
Jun 6, 2024Other

23TJ01

NHTSA communication ID: 11005025

NHTSA source summary · Original PDF not reviewed by Recallfolio

Second Key Delivery Program

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005025 at NHTSA
Jun 6, 2024Other

23TJ01

NHTSA communication ID: 11005024

NHTSA source summary · Original PDF not reviewed by Recallfolio

The table describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005024 at NHTSA
May 31, 2024Service Campaign

23TJ01

NHTSA communication ID: 11005181

NHTSA source summary · Original PDF not reviewed by Recallfolio

Second Key Delivery Program Frequently Asked Questions

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005181 at NHTSA
May 31, 2024Service Campaign

23TJ01

NHTSA communication ID: 11005180

NHTSA source summary · Original PDF not reviewed by Recallfolio

The table describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11005180 at NHTSA
May 17, 2024Service Bulletin/Repair Instructions

T-SB-0061-23 Rev1

NHTSA communication ID: 11005153

NHTSA source summary · Original PDF not reviewed by Recallfolio

Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination.

Campaign / software reference: T-SB-0061-23 Rev1

Source components: STRUCTURE:BODY.

Source record 11005153 at NHTSA
May 15, 2024Service Bulletin/Repair Instructions

T-SB-0062-23 Rev1

NHTSA communication ID: 11005149

NHTSA source summary · Original PDF not reviewed by Recallfolio

Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can be identified by the presence of small, red or brown particles on the paint surface. These particles are often difficult to see on dark color paints but can be easily felt when brushing a hand across horizontal body surfaces such as the hood, roof, or deck lid.

Campaign / software reference: T-SB-0062-23 Rev1

Source components: STRUCTURE:BODY.

Source record 11005149 at NHTSA
Apr 19, 2024Service Bulletin/Repair Instructions

T-SB-0039-24

NHTSA communication ID: 11003649

NHTSA source summary · Original PDF not reviewed by Recallfolio

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicle surface, especially the horizonal areas of the hood, roof, and decklid, significant damage can occur. This damage is the result of actual etching of the paint and appears as pitting or water spots. As acid rain droplets on the vehicle surface evaporate, the concentration strength of the acid increases, causing deeper and more rapid damage. This evaporation and corrosive action also occur more rapidly on dark colored cars as direct sun heat increases. While Toyota paint quality, durability, and resistance to environmental factors is continuously being improved, it remains the responsibility of the dealer to protect and maintain the vehicle’s paint finish from the time of arrival at the dealership until retail delivery to the customer. In areas known for high frequency and/or concentration of acid rain (see Figure 1), frequent vehicle washing during high heat or humidity periods will minimize the potential for paint damage caused by acid rain. It is further recommended that either reverse osmosis or deionized water be used to prevent water spotting.

Campaign / software reference: T-SB-0039-24

Source components: STRUCTURE:BODY.

Source record 11003649 at NHTSA
Apr 19, 2024Service Bulletin/Repair Instructions

T-SB-0038-24

NHTSA communication ID: 11003647

NHTSA source summary · Original PDF not reviewed by Recallfolio

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is delivered to the customer. Consequently, the film should remain on the wheel for as long as possible. SUPERSESSION NOTICE The information contained in this bulletin supersedes Service Bulletin No. PD017-04. •The entire bulletin has been updated.

Campaign / software reference: T-SB-0038-24

Source components: STRUCTURE:BODY.

Source record 11003647 at NHTSA
Apr 19, 2024Service Bulletin/Repair Instructions

T-SB-0035-24

NHTSA communication ID: 11003644

NHTSA source summary · Original PDF not reviewed by Recallfolio

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage to the painted surfaces can occur. Acid rain damage can typically be identified on vehicles by the presence of stains on the paint surface that resemble hard water spots. Unlike water spots however, acid rain damage cannot be removed by regular washing procedures. Also, because acid rain can etch and soften the paint, normal buffing or polishing repair procedures should not be attempted. This can cause further damage and result in visible depressions in the paint surface. The following are the three major categories of acid rain damage: •Minor damage: requires only buffing to repair. •Moderate damage: usually requires neutralizing, color sanding, and buffing. •Severe damage: extending beyond 1/2 mil of clearcoat on a pearl, metallic, or solid color, requires neutralization, sanding, and repainting. In cases where acid rain damage is minor, neutralization and buffing with a liquid-type paint finessing product may provide an adequate repair. Only specially formulated products outlined in this bulletin should be used for that purpose. Unfortunately, other than minor damage, there is no simple method of determining the actual extent (depth) of acid penetration other than color sanding a representative affected area until there is no visible etching or depressions, followed by measuring the amount of paint removed with either a magnetic or digital-type film thickness gauge. The procedures in this bulletin are intended for use by qualified body/paint technicians and should not be attempted by inexperienced personnel. While the quality and durability of paint on Toyota vehicles is continuously being improved, it remains the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. To read, While the quality and durability of paint on Toyota vehicles is continuously being improved, it remains the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to first sale. Perform frequent vehicle washing, as often as daily, during high heat and humidity periods to minimize the potential for paint damage due to acid rain exposure. This is especially important in geographical areas known for high frequency and concentration of acid rain and industrial fallout.

Campaign / software reference: T-SB-0035-24

Source components: STRUCTURE:BODY.

Source record 11003644 at NHTSA
Apr 19, 2024Service Bulletin/Repair Instructions

T-SB-0039-24

NHTSA communication ID: 11003594

NHTSA source summary · Original PDF not reviewed by Recallfolio

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicle surface, especially the horizonal areas of the hood, roof, and decklid, significant damage can occur. This damage is the result of actual etching of the paint and appears as pitting or water spots. As acid rain droplets on the vehicle surface evaporate, the concentration strength of the acid increases, causing deeper and more rapid damage. This evaporation and corrosive action also occur more rapidly on dark colored cars as direct sun heat increases. While Toyota paint quality, durability, and resistance to environmental factors is continuously being improved, it remains the responsibility of the dealer to protect and maintain the vehicle’s paint finish from the time of arrival at the dealership until retail delivery to the customer. In areas known for high frequency and/or concentration of acid rain (see Figure 1), frequent vehicle washing during high heat or humidity periods will minimize the potential for paint damage caused by acid rain. It is further recommended that either reverse osmosis or deionized water be used to prevent water spotting.

Campaign / software reference: T-SB-0039-24

Source components: STRUCTURE:BODY.

Source record 11003594 at NHTSA
Apr 19, 2024Service Bulletin/Repair Instructions

T-SB-0038-24

NHTSA communication ID: 11003592

NHTSA source summary · Original PDF not reviewed by Recallfolio

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is delivered to the customer. Consequently, the film should remain on the wheel for as long as possible. SUPERSESSION NOTICE The information contained in this bulletin supersedes Service Bulletin No. PD017-04. •The entire bulletin has been updated.

Campaign / software reference: T-SB-0038-24

Source components: STRUCTURE:BODY.

Source record 11003592 at NHTSA
Apr 19, 2024Service Bulletin/Repair Instructions

T-SB-0035-24

NHTSA communication ID: 11003589

NHTSA source summary · Original PDF not reviewed by Recallfolio

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage to the painted surfaces can occur. Acid rain damage can typically be identified on vehicles by the presence of stains on the paint surface that resemble hard water spots. Unlike water spots however, acid rain damage cannot be removed by regular washing procedures. Also, because acid rain can etch and soften the paint, normal buffing or polishing repair procedures should not be attempted. This can cause further damage and result in visible depressions in the paint surface. The following are the three major categories of acid rain damage: •Minor damage: requires only buffing to repair. •Moderate damage: usually requires neutralizing, color sanding, and buffing. •Severe damage: extending beyond 1/2 mil of clearcoat on a pearl, metallic, or solid color, requires neutralization, sanding, and repainting. In cases where acid rain damage is minor, neutralization and buffing with a liquid-type paint finessing product may provide an adequate repair. Only specially formulated products outlined in this bulletin should be used for that purpose. Unfortunately, other than minor damage, there is no simple method of determining the actual extent (depth) of acid penetration other than color sanding a representative affected area until there is no visible etching or depressions, followed by measuring the amount of paint removed with either a magnetic or digital-type film thickness gauge. The procedures in this bulletin are intended for use by qualified body/paint technicians and should not be attempted by inexperienced personnel. While the quality and durability of paint on Toyota vehicles is continuously being improved, it remains the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. To read, While the quality and durability of paint on Toyota vehicles is continuously being improved, it remains the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to first sale. Perform frequent vehicle washing, as often as daily, during high heat and humidity periods to minimize the potential for paint damage due to acid rain exposure. This is especially important in geographical areas known for high frequency and concentration of acid rain and industrial fallout.

Campaign / software reference: T-SB-0035-24

Source components: STRUCTURE:BODY.

Source record 11003589 at NHTSA
Apr 12, 2024Service Campaign

23TJ01 Eligibility

NHTSA communication ID: 11003628

NHTSA source summary · Original PDF not reviewed by Recallfolio

The table describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11003628 at NHTSA
Apr 12, 2024Service Campaign

23TJ01 Eligibility

NHTSA communication ID: 11003573

NHTSA source summary · Original PDF not reviewed by Recallfolio

The table describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.

Campaign / software reference: 23TJ01

Source components: UNKNOWN OR OTHER.

Source record 11003573 at NHTSA
Apr 11, 2024Service Bulletin/Repair Instructions

T-SB-0027-24

NHTSA communication ID: 11003623

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2023 model year RAV4 Prime vehicles with Data Communication Module (DCM) firmware version earlier than LG-N210hh1V1V-09 may exhibit a condition in which the remote climate system is inoperative after the vehicle is off for three hours or more.

Campaign / software reference: T-SB-0027-24

Source components: ELECTRICAL SYSTEM.

Source record 11003623 at NHTSA
Apr 11, 2024Service Bulletin/Repair Instructions

T-SB-0111-20 Rev2

NHTSA communication ID: 11003621

NHTSA source summary · Original PDF not reviewed by Recallfolio

When certain vehicle ECUs are replaced, the ECU Security Key must be written in order for that ECU to communicate on the vehicle network. The GTS+ Software Health Check Results screen has been enhanced to help identify if a replacement ECU requires an ECU Security Key. REVISION NOTICE April 11, 2024 Rev2: •Applicability has been updated to include 2023 – 2024 model year 86, Corolla, Corolla Cross, Corolla Cross Hybrid, Crown, GR Corolla, Mirai, Prius, Prius Prime, RAV4 Prime, Sequoia Hybrid, Sienna Hybrid, Tundra, Tundra Hybrid, Venza Hybrid, and Yaris and 2024 model year bZ4X, Highlander, Highlander Hybrid, Grand Highlander, and Grand Highlander Hybrid vehicles. •The entire bulletin has been updated to represent GTS+ Software. July 08, 2022 Rev1: •Applicability has been updated to include 2022 model year 86, Corolla Cross, Mirai, Tundra, and Tundra Hybrid vehicles and 2023 model year bZ4X vehicles. Any previous printed versions of this bulletin should be discarded.

Campaign / software reference: T-SB-0111-20

Source components: ELECTRICAL SYSTEM.

Source record 11003621 at NHTSA
Apr 11, 2024Service Bulletin/Repair Instructions

T-TT-0754-24

NHTSA communication ID: 11003619

NHTSA source summary · Original PDF not reviewed by Recallfolio

Customers have expressed concerns about the performance of Qi Wireless Chargers. Wireless chargers on applicable vehicles are designed to work with Qi Certified devices only. MagSafe devices, that are not Qi Certified, may not charge as expected with Qi Wireless Chargers.

Campaign / software reference: T-TT-0754-24

Source components: ELECTRICAL SYSTEM.

Source record 11003619 at NHTSA
Apr 11, 2024Service Bulletin/Repair Instructions

T-SB-0027-24

NHTSA communication ID: 11003568

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2023 model year RAV4 Prime vehicles with Data Communication Module (DCM) firmware version earlier than LG-N210hh1V1V-09 may exhibit a condition in which the remote climate system is inoperative after the vehicle is off for three hours or more.

Campaign / software reference: T-SB-0027-24

Source components: ELECTRICAL SYSTEM.

Source record 11003568 at NHTSA
Apr 11, 2024Service Bulletin/Repair Instructions

T-SB-0111-20 Rev2

NHTSA communication ID: 11003566

NHTSA source summary · Original PDF not reviewed by Recallfolio

When certain vehicle ECUs are replaced, the ECU Security Key must be written in order for that ECU to communicate on the vehicle network. The GTS+ Software Health Check Results screen has been enhanced to help identify if a replacement ECU requires an ECU Security Key. REVISION NOTICE April 11, 2024 Rev2: •Applicability has been updated to include 2023 – 2024 model year 86, Corolla, Corolla Cross, Corolla Cross Hybrid, Crown, GR Corolla, Mirai, Prius, Prius Prime, RAV4 Prime, Sequoia Hybrid, Sienna Hybrid, Tundra, Tundra Hybrid, Venza Hybrid, and Yaris and 2024 model year bZ4X, Highlander, Highlander Hybrid, Grand Highlander, and Grand Highlander Hybrid vehicles. •The entire bulletin has been updated to represent GTS+ Software. July 08, 2022 Rev1: •Applicability has been updated to include 2022 model year 86, Corolla Cross, Mirai, Tundra, and Tundra Hybrid vehicles and 2023 model year bZ4X vehicles. Any previous printed versions of this bulletin should be discarded.

Campaign / software reference: T-SB-0111-20

Source components: ELECTRICAL SYSTEM.

Source record 11003566 at NHTSA
Apr 11, 2024Service Bulletin/Repair Instructions

T-TT-0754-24

NHTSA communication ID: 11003564

NHTSA source summary · Original PDF not reviewed by Recallfolio

Customers have expressed concerns about the performance of Qi Wireless Chargers. Wireless chargers on applicable vehicles are designed to work with Qi Certified devices only. MagSafe devices, that are not Qi Certified, may not charge as expected with Qi Wireless Chargers.

Campaign / software reference: T-TT-0754-24

Source components: ELECTRICAL SYSTEM.

Source record 11003564 at NHTSA
Mar 12, 2024Service Bulletin/Repair Instructions

Toyota Second Ke

NHTSA communication ID: 10253235

NHTSA source summary · Original PDF not reviewed by Recallfolio

The table describes the phases currently planned for the Second Key Delivery Program and the estimated timing of announcement. This table will be updated during each phase launch and as more details become available.

Source components: ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER.

Source record 10253235 at NHTSA
Mar 12, 2024Service Bulletin/Repair Instructions

23TJ01_P5_Dealer

NHTSA communication ID: 10253234

NHTSA source summary · Original PDF not reviewed by Recallfolio

DP: The subject vehicles were delivered with only one (1) Smart Key on select models since October 2022 due to a global semiconductor shortage impacting certain microchips. The affected vehicles were delivered with one (1) Smart Key and a second mechanical key.

Source components: ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER.

Source record 10253234 at NHTSA
Mar 4, 2024Service Bulletin/Repair Instructions

T-SB-0013-24

NHTSA communication ID: 10253225

NHTSA source summary · Original PDF not reviewed by Recallfolio

TSB: The Immobilizer and Smart Key Reset is a feature that allows the registration of new keys when all master keys are lost. Once the system is reset, all previously registered keys will be erased and can never be reused. Another feature, Add/Remove Key, is also available. Once a key is removed, it can never be reused.

Source components: ELECTRICAL SYSTEM.

Source record 10253225 at NHTSA