The manufacturer’s record · Page 6 of 6

2004 Saturn ION
Manufacturer communications & TSBs.Page 6

Original record summaries, dates and identifiers for this model-year. Records 501–525 of 525, ordered newest first. Dated records on this page: Aug 1, 2003–Sep 1, 2003.

Back to 2004 Saturn ION problems & recalls
Read the applicability before drawing a conclusion.

This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.

NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.

Sep 1, 2003Service Bulletin/Repair Instructions

030090003

NHTSA communication ID: 10003976

NHTSA source summary · Original PDF not reviewed by Recallfolio

OIL FILTER CAP ASSEMBLY AND OIL FILTER ELEMENT DESIGN CHANGE. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10003976 at NHTSA
Sep 1, 2003Service Bulletin/Repair Instructions

030844017

NHTSA communication ID: 10003588

NHTSA source summary · Original PDF not reviewed by Recallfolio

CHANGES TO THE AM/FM STEREO AND AUDIO DISC PLAYER RADIO ON-BOARD DIAGNOSTIC MODES AND CD LOAD OPERATION. *TT

Source components: EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC..

Source record 10003588 at NHTSA
Aug 1, 2003Service Bulletin/Repair Instructions

04E01

NHTSA communication ID: 10003507

NHTSA source summary · Original PDF not reviewed by Recallfolio

SPARK PLUG INSPECT/REPLACE - PRODUCT EMISSION RECALL. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10003507 at NHTSA
Not reportedService Bulletin/Repair Instructions

4014

NHTSA communication ID: 10021074

NHTSA source summary · Original PDF not reviewed by Recallfolio

PARTS UPDATE - TIMING CHAIN TENSIONER DESIGN CHANGE. *KB

Source components: UNKNOWN OR OTHER.

Source record 10021074 at NHTSA
Not reportedService Bulletin/Repair Instructions

3859

NHTSA communication ID: 10020923

NHTSA source summary · Original PDF not reviewed by Recallfolio

LOW OIL PRESSURE - INSPECT OIL FILTER FOR DAMAGE. *KB UPDATED 10/18/07. *NJ

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10020923 at NHTSA
Not reportedService Bulletin/Repair Instructions

3958

NHTSA communication ID: 10019866

NHTSA source summary · Original PDF not reviewed by Recallfolio

BCM SERVICE PART NOT AVAILABLE FOR TSB 04-08-45-005C. *AK

Source components: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP.

Source record 10019866 at NHTSA
Not reportedService Bulletin/Repair Instructions

3669

NHTSA communication ID: 10019228

NHTSA source summary · Original PDF not reviewed by Recallfolio

M86/M94 TRANSMISSION INFORMATION TO DISASSEMBLE THIRD FOURTH AND FIFTH GEAR. *AK

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION.

Source record 10019228 at NHTSA
Not reportedService Bulletin/Repair Instructions

3674

NHTSA communication ID: 10019190

NHTSA source summary · Original PDF not reviewed by Recallfolio

SERVICE ENGINE SOON LIGHT DUE TO P0300 - INSPECT FUEL SYSTEM FOR RUST CONTAMINATION. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10019190 at NHTSA
Not reportedService Bulletin/Repair Instructions

3648

NHTSA communication ID: 10018915

NHTSA source summary · Original PDF not reviewed by Recallfolio

HESITATION ON ACCELERATION AFTER INTERNAL ENGINE REPAIRS - CHECK INJECTOR HARNESS ORIENTATION. *TT

Source components: ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD.

Source record 10018915 at NHTSA
Not reportedService Bulletin/Repair Instructions

3627

NHTSA communication ID: 10018624

NHTSA source summary · Original PDF not reviewed by Recallfolio

FUEL TANK IS SLOW TO FILL AND/OR DTC P0446 - INSPECT EVAP VENT PIPE. THE SES LAMP MAY BE ILLUMINATED DUE TO A P0466 DTC. *TT UPDATED 08-15-07. *KB

Source components: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP.

Source record 10018624 at NHTSA
Not reportedService Bulletin/Repair Instructions

3633

NHTSA communication ID: 10018547

NHTSA source summary · Original PDF not reviewed by Recallfolio

REMANUFACTURED VT25E TRANSMISSION QUALITY ISSUES. INOPERATIVE, NOISE, SLIP, LOW PRESSURE OR LEAK RELATED CONCERN. *TT

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION.

Source record 10018547 at NHTSA
Not reportedService Bulletin/Repair Instructions

3644

NHTSA communication ID: 10018532

NHTSA source summary · Original PDF not reviewed by Recallfolio

MOMENTARY SAG ON LIGHT TO MODERATE ACCEL WHEN COLD - VALVE DEPOSITS. *TT

Source components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM.

Source record 10018532 at NHTSA
Not reportedService Bulletin/Repair Instructions

3506A

NHTSA communication ID: 10018530

NHTSA source summary · Original PDF not reviewed by Recallfolio

INCORRECT MILEAGE DISPLAYED AFTER PROGRAMMING A NEW BCM. VARIOUS MODELS INCLUDING 2005 - 2006 PONTIAC PURSUIT (CANADA ONLY). *TT

Source components: ELECTRICAL SYSTEM.

Source record 10018530 at NHTSA
Not reportedService Bulletin/Repair Instructions

3337

NHTSA communication ID: 10017218

NHTSA source summary · Original PDF not reviewed by Recallfolio

MANUAL TRANSAXLE GEAR RATTLE NOISE HEARD DURING COLD AMBIENT TEMPERATURES WITH CLUTCH PEDAL RELEASED (UP) AND ENGINE RPM 1500-2500. NOISE WILL NOT BE PRESENT WHEN CLUTCH PEDAL IS PRESSED TO THE FLOOR. *TT

Source components: POWER TRAIN:AXLE ASSEMBLY.

Source record 10017218 at NHTSA
Not reportedService Bulletin/Repair Instructions

3251

NHTSA communication ID: 10017133

NHTSA source summary · Original PDF not reviewed by Recallfolio

TRANSAXLE SLIPS, NO THIRD GEAR, ENGINE FLARE DURING SHIFT AFTER TRANSAXLE SERVICE. *SC

Source components: POWER TRAIN.

Source record 10017133 at NHTSA
Not reportedService Bulletin/Repair Instructions

3396

NHTSA communication ID: 10017119

NHTSA source summary · Original PDF not reviewed by Recallfolio

SULFUR ODOR FROM EXHAUST. *SC

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10017119 at NHTSA
Not reportedService Bulletin/Repair Instructions

3433

NHTSA communication ID: 10017032

NHTSA source summary · Original PDF not reviewed by Recallfolio

SERVICE ENGINE SOON (SES) LIGHT AND SEVERE ENGINE MISFIRE ON CYLINDERS 1 AND 4 OR CYLINDERS 2 AND 3. *TT UPDATED 08-15-07. *KB

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10017032 at NHTSA
Not reportedService Bulletin/Repair Instructions

3492

NHTSA communication ID: 10017021

NHTSA source summary · Original PDF not reviewed by Recallfolio

SERVICE ENGINE SOON (SES) LIGHT AT HIGHWAY SPEEDS DUE TO A P0171 DIAGNOSTIC TROUBLE CODE (DTC). *TT

Source components: ELECTRICAL SYSTEM.

Source record 10017021 at NHTSA
Not reportedService Bulletin/Repair Instructions

3687

NHTSA communication ID: 10016948

NHTSA source summary · Original PDF not reviewed by Recallfolio

CLUNK NOISE FROM FRONT OF VEHICLE DURING TURNING MANEUVER. *SC

Source components: SUSPENSION.

Source record 10016948 at NHTSA
Not reportedService Bulletin/Repair Instructions

3512C

NHTSA communication ID: 10016533

NHTSA source summary · Original PDF not reviewed by Recallfolio

SERVICE ENGINE SOON (SES) LIGHT DUE TO A P1182 DIAGNOSTIC TROUBLE CODE - POTENTIAL CAUSES AND ISSUES. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10016533 at NHTSA
Not reportedService Bulletin/Repair Instructions

3493A

NHTSA communication ID: 10016527

NHTSA source summary · Original PDF not reviewed by Recallfolio

CRANK NO START, HARD START, OR SERVICE ENGINE SOON (SES) LIGHT AFTER CAMPAIGN 05522. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10016527 at NHTSA
Not reportedService Bulletin/Repair Instructions

3619

NHTSA communication ID: 10016524

NHTSA source summary · Original PDF not reviewed by Recallfolio

SHIFT CONTROL KNOB LOOSE OR DETACHED FROM SHIFT CONTROL LEVER. *TT

Source components: POWER TRAIN.

Source record 10016524 at NHTSA
Not reportedService Bulletin/Repair Instructions

3510

NHTSA communication ID: 10016520

NHTSA source summary · Original PDF not reviewed by Recallfolio

SUPPLEMENT TO 05-06-01-003A - WRONG THROTTLE GASKET PART NUMBER. *TT

Source components: VEHICLE SPEED CONTROL.

Source record 10016520 at NHTSA
Not reportedService Bulletin/Repair Instructions

3421B

NHTSA communication ID: 10014807

NHTSA source summary · Original PDF not reviewed by Recallfolio

ENGINE STALLS, LOSS OF ELECTRICAL SYSTEMS, AND NO DIAGNOSTIC TROUBLE CODE (DTC). INCLUDING 2005-06 PONTIAC PURSUIT. *TT *SC

Source components: ELECTRICAL SYSTEM.

Source record 10014807 at NHTSA
Not reportedService Bulletin/Repair Instructions

3044

NHTSA communication ID: 10010363

NHTSA source summary · Original PDF not reviewed by Recallfolio

GENERATION 5 ONSTAR STEERING WHEEL CONTROL FUNCTION. *TT

Source components: EQUIPMENT.

Source record 10010363 at NHTSA