The manufacturer’s record · Page 1 of 1

2002 Mercury COUGAR
Manufacturer communications & TSBs.Page 1

Original record summaries, dates and identifiers for this model-year. Records 1–42 of 42, ordered newest first. Dated records on this page: Aug 6, 2001–Dec 13, 2004.

Back to 2002 Mercury COUGAR problems & recalls
Read the applicability before drawing a conclusion.

This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.

NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.

Dec 13, 2004Service Bulletin/Repair Instructions

042107

NHTSA communication ID: 10014086

NHTSA source summary · Original PDF not reviewed by Recallfolio

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM).

Source record 10014086 at NHTSA
Nov 1, 2004Service Bulletin/Repair Instructions

04217

NHTSA communication ID: 10013369

NHTSA source summary · Original PDF not reviewed by Recallfolio

GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES. *TT

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM).

Source record 10013369 at NHTSA
Sep 6, 2004Service Bulletin/Repair Instructions

04174

NHTSA communication ID: 10013116

NHTSA source summary · Original PDF not reviewed by Recallfolio

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10013116 at NHTSA
Aug 9, 2004Service Bulletin/Repair Instructions

041514

NHTSA communication ID: 10011159

NHTSA source summary · Original PDF not reviewed by Recallfolio

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

Source components: VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT.

Source record 10011159 at NHTSA
Jul 12, 2004Service Bulletin/Repair Instructions

031501

NHTSA communication ID: 10009321

NHTSA source summary · Original PDF not reviewed by Recallfolio

INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT

Source components: VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT.

Source record 10009321 at NHTSA
Jun 14, 2004Service Bulletin/Repair Instructions

04111

NHTSA communication ID: 10008252

NHTSA source summary · Original PDF not reviewed by Recallfolio

STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10008252 at NHTSA
Jun 1, 2004Service Bulletin/Repair Instructions

02M01

NHTSA communication ID: 10007207

NHTSA source summary · Original PDF not reviewed by Recallfolio

CUSTOMER SATISFACTION PROGRAM 02M01 SUPPLEMENT #4. CERTAIN FORD 2000 THROUGH 2003 VEHICLES EQUIPPED WITH A TUBE-MOUNTED EGR PRESSURE SENSOR - ADDITIONAL EGR PRESSURE SENSOR WARRANTY COVERAGE. *TT SUPPLEMENT #3. *MJ SUPPLEMENT #6. *TT

Source components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE).

Source record 10007207 at NHTSA
May 1, 2004Service Bulletin/Repair Instructions

04N02

NHTSA communication ID: 10007005

NHTSA source summary · Original PDF not reviewed by Recallfolio

ENGINE HESITATION, LOSS OF POWER, SURGING, AND OTHER SIMILAR SYMPTOMS AS A RESULT OF CONTAMINATION OF THE FUEL PUMP. THIS PROGRAM EXTENDS THE COVERAGE OF THE FUEL DELIVERY MODULE (FDM). *TT *MJ

Source components: FUEL SYSTEM, OTHER:DELIVERY.

Source record 10007005 at NHTSA
Feb 1, 2004Service Bulletin/Repair Instructions

17582

NHTSA communication ID: 10008141

NHTSA source summary · Original PDF not reviewed by Recallfolio

DIAGNOSTIC TROUBLE CODE P1000 (OBD SYSTEMS READINESS TEST NOT COMPLETE) RESETTING AFTER IT HAS ALREADY CLEARED. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10008141 at NHTSA
Jan 26, 2004Service Bulletin/Repair Instructions

03223

NHTSA communication ID: 10007360

NHTSA source summary · Original PDF not reviewed by Recallfolio

STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10007360 at NHTSA
Jan 1, 2004Service Bulletin/Repair Instructions

041814

NHTSA communication ID: 10013115

NHTSA source summary · Original PDF not reviewed by Recallfolio

STEERING COLUMN SHIPPED WITHOUT CRUSH PAD - REUSE ORIGINAL CRUSH PAD IF NOT DAMAGED. *TT

Source components: STEERING:COLUMN.

Source record 10013115 at NHTSA
Oct 13, 2003Service Bulletin/Repair Instructions

03203

NHTSA communication ID: 10004886

NHTSA source summary · Original PDF not reviewed by Recallfolio

MALFUNCTION INDICATOR LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0442, P0455, P0456, P0457 OR P1442 OR A CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457 FOR THE EVAPORATIVE EMISSION SYSTEM. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10004886 at NHTSA
Sep 15, 2003Service Bulletin/Repair Instructions

03181

NHTSA communication ID: 10004027

NHTSA source summary · Original PDF not reviewed by Recallfolio

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10004027 at NHTSA
Aug 4, 2003Service Bulletin/Repair Instructions

031514

NHTSA communication ID: 10003193

NHTSA source summary · Original PDF not reviewed by Recallfolio

THE MALFUNCTION INDICATOR LAMP (MIL) MAY BE ILLUMINATED AND DIAGNOSTIC TROUBLE CODES (DTCS) P1380, P1381, P1383, AND/OR P0340 MAY BE STORED IN MEMORY. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10003193 at NHTSA
Jul 21, 2003Service Bulletin/Repair Instructions

03148

NHTSA communication ID: 10003748

NHTSA source summary · Original PDF not reviewed by Recallfolio

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES.

Source record 10003748 at NHTSA
May 12, 2003Service Bulletin/Repair Instructions

0398

NHTSA communication ID: 10002780

NHTSA source summary · Original PDF not reviewed by Recallfolio

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT

Source components: FUEL SYSTEM, OTHER.

Source record 10002780 at NHTSA
Apr 1, 2003Service Bulletin/Repair Instructions

16794

NHTSA communication ID: 10002668

NHTSA source summary · Original PDF not reviewed by Recallfolio

HESITATION / SURGE ON STEADY ACCELERATION BETWEEN 3000 AND 4000 RPM. *TT

Source components: VEHICLE SPEED CONTROL.

Source record 10002668 at NHTSA
Mar 31, 2003Service Bulletin/Repair Instructions

0361

NHTSA communication ID: 10001855

NHTSA source summary · Original PDF not reviewed by Recallfolio

MALFUNCTION INDICATOR LAMP ON WITH OR WITHOUT ROUGH RUNNING, LACK OF POWER, SURGE OR POOR FUEL ECONOMY WITH DIAGNOSTIC TROUBLE CODES P0401, P0402, P1400, P1401. *TT *JB

Source components: ENGINE AND ENGINE COOLING.

Source record 10001855 at NHTSA
Feb 3, 2003Service Bulletin/Repair Instructions

0322

NHTSA communication ID: 10002472

NHTSA source summary · Original PDF not reviewed by Recallfolio

STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401, OR RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY, AND THE ABOVE LISTED DTCS WITHOUT MIL. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10002472 at NHTSA
Jan 1, 2003Service Bulletin/Repair Instructions

16528

NHTSA communication ID: 10005090

NHTSA source summary · Original PDF not reviewed by Recallfolio

HESITATION/SURGE DURING ACCELERATION BETWEEN 3000-4000 RPM. OASIS. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10005090 at NHTSA
Oct 14, 2002Service Bulletin/Repair Instructions

02208

NHTSA communication ID: 10013060

NHTSA source summary · Original PDF not reviewed by Recallfolio

CLIMATE CONTROL A/C SERVICE TECH TIPS. *EH

Source components: EQUIPMENT:APPLIANCE:AIR CONDITIONER.

Source record 10013060 at NHTSA
Oct 1, 2002Service Bulletin/Repair Instructions

16306

NHTSA communication ID: 10013076

NHTSA source summary · Original PDF not reviewed by Recallfolio

COOLANT LAMP ILLUMINATED AFTER CLUSTER REPLACEMENT. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10013076 at NHTSA
Sep 2, 2002Service Bulletin/Repair Instructions

02176

NHTSA communication ID: 10008580

NHTSA source summary · Original PDF not reviewed by Recallfolio

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ

Source components: EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH.

Source record 10008580 at NHTSA
Jul 1, 2002Service Bulletin/Repair Instructions

16028

NHTSA communication ID: 636219

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME VEHICLES EQUIPPED WITH A 2.5L ENGINE MAY EXHIBIT MULTIPLE MISFIRE DIAGNOSTIC TROUBLE CODES WITH NO DRIVEABILITY CONCERNS NOTED. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE:GASOLINE.

Source record 636219 at NHTSA
May 1, 2002Service Bulletin/Repair Instructions

15907

NHTSA communication ID: 637798

NHTSA source summary · Original PDF not reviewed by Recallfolio

SUBJECT REGARDING WIPER BLADE EDGE GUARD PROTECTORS. *TT

Source components: VISIBILITY:WINDSHIELD WIPER/WASHER.

Source record 637798 at NHTSA
Apr 1, 2002Service Bulletin/Repair Instructions

15830

NHTSA communication ID: 637575

NHTSA source summary · Original PDF not reviewed by Recallfolio

BATTERY LAMP ON, HOWEVER THE CHARGING SYSTEM IS FUNCTIONING PROPERLY. *TT

Source components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY.

Source record 637575 at NHTSA
Apr 1, 2002Service Bulletin/Repair Instructions

15828

NHTSA communication ID: 637571

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME VEHICLES MAY EXHIBIT DIAGNOSTIC TROUBLE CODE B1213, B1342, B1601, B2431. *TT

Source components: ELECTRICAL SYSTEM:IGNITION:MODULE.

Source record 637571 at NHTSA
Apr 1, 2002Service Bulletin/Repair Instructions

15797

NHTSA communication ID: 637515

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME VEHICLES MAY EXHIBIT A BUZZING NOISE COMING FROM THE DASH NEAR THE CLIMATE CONTROL SYSTEM WITH LESS THAN 6 MONTHS OF SERVICE. *TT

Source components: STRUCTURE:BODY.

Source record 637515 at NHTSA
Mar 18, 2002Service Bulletin/Repair Instructions

0256

NHTSA communication ID: 636049

NHTSA source summary · Original PDF not reviewed by Recallfolio

THIS BULLETIN INVOLVES PROPER PROCEDURES FOR PREPARATION OF SERVICE SHEET METAL PARTS COATED WITH ELECTRO DEPOSITION PRIMER (E-COAT). *TT

Source components: UNKNOWN OR OTHER.

Source record 636049 at NHTSA
Mar 4, 2002Service Bulletin/Repair Instructions

0245

NHTSA communication ID: 636065

NHTSA source summary · Original PDF not reviewed by Recallfolio

INFORMATION REGARDING DISCHARGED BATTERY CHARGING SERVICE TIPS AND GUIDELINES. *TT

Source components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY.

Source record 636065 at NHTSA
Mar 1, 2002Service Bulletin/Repair Instructions

15750

NHTSA communication ID: 636386

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME COUGARS MAY EXHIBIT HIGHER THAN NORMAL STEERING EFFORTS AND / OR STEERING SYSTEM LEAKS. *TT

Source components: STEERING.

Source record 636386 at NHTSA
Feb 4, 2002Service Bulletin/Repair Instructions

0224

NHTSA communication ID: 630631

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME VEHICLES EQUIPPED WITH THE CD4E TRANSAXLE MAY EXHIBIT HARSH AND DELAYED 1-2/2-3 UPSHIFTS AFTER TRANSAXLE OR TURBINE SHAFT SPEED SENSOR REPLACEMENT, POSSIBLE DIAGNOSTIC TROUBLE CODES 628, 642, 645, 646, 647, 648, P0731, P0732, P0734, P0741 AND P01744. *TT

Source components: POWER TRAIN:AXLE ASSEMBLY.

Source record 630631 at NHTSA
Feb 1, 2002Service Bulletin/Repair Instructions

15636

NHTSA communication ID: 630685

NHTSA source summary · Original PDF not reviewed by Recallfolio

CONCERN WITH HEADLAMPS AND/OR INSTRUMENT PANEL LAMPS DIMMING SLIGHTLY AT IDLE. *TT

Source components: EXTERIOR LIGHTING.

Source record 630685 at NHTSA
Jan 21, 2002Service Bulletin/Repair Instructions

0214

NHTSA communication ID: 630001

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE:GASOLINE.

Source record 630001 at NHTSA
Dec 10, 2001Service Bulletin/Repair Instructions

01246

NHTSA communication ID: 630515

NHTSA source summary · Original PDF not reviewed by Recallfolio

ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE:GASOLINE.

Source record 630515 at NHTSA
Dec 1, 2001Service Bulletin/Repair Instructions

15482

NHTSA communication ID: 630589

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME VEHICLES EQUIPPED WITH A DURATEC ENGINE MAY EXPERIENCE ENGINE DAMAGE AS A RESULT OF MICROSCOPIC INTERNAL CRACKS IN A BATCH OF INTAKE VALVES. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE:GASOLINE.

Source record 630589 at NHTSA
Nov 12, 2001Service Bulletin/Repair Instructions

01224

NHTSA communication ID: 630327

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME VEHICLES MAY EXHIBIT A CONDITION WHERE THE DEFROSTER GRILLE EDGES LIFT OUT OF THE DASH PAD. *TT

Source components: UNKNOWN OR OTHER.

Source record 630327 at NHTSA
Oct 29, 2001Service Bulletin/Repair Instructions

01211

NHTSA communication ID: 627754

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME VEHICLES MAY EXHIBIT CONDENSATION IN THE HEADLAMPS. *TT

Source components: EXTERIOR LIGHTING:HEADLIGHTS.

Source record 627754 at NHTSA
Oct 15, 2001Service Bulletin/Repair Instructions

01205

NHTSA communication ID: 627927

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME VEHICLES MAY EXHIBIT VACUUM OR AIR LEAKS IN THE INTAKE MANIFOLD AND / OR ENGINE SYSTEM CAUSING DIAGNOSTIC TROUBLE CODES P0171 AND OR P0174. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE:GASOLINE.

Source record 627927 at NHTSA
Sep 17, 2001Service Bulletin/Repair Instructions

01181

NHTSA communication ID: 625715

NHTSA source summary · Original PDF not reviewed by Recallfolio

BRAKE SHIFT INTERLOCK.*JB

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH.

Source record 625715 at NHTSA
Aug 6, 2001Service Bulletin/Repair Instructions

01157

NHTSA communication ID: 623988

NHTSA source summary · Original PDF not reviewed by Recallfolio

INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC

Source components: UNKNOWN OR OTHER.

Source record 623988 at NHTSA
Aug 6, 2001Service Bulletin/Repair Instructions

01156

NHTSA communication ID: 623944

NHTSA source summary · Original PDF not reviewed by Recallfolio

SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC

Source components: VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE.

Source record 623944 at NHTSA