The manufacturer’s record · Page 1 of 1

2012 Ford FUSION HYBRID
Manufacturer communications & TSBs.Page 1

Original record summaries, dates and identifiers for this model-year. Records 1–10 of 10, ordered newest first. Dated records on this page: May 1, 2013–Feb 8, 2024.

Back to 2012 Ford FUSION HYBRID problems & recalls
Read the applicability before drawing a conclusion.

This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.

NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.

Feb 8, 2024Service Bulletin/Repair Instructions

SSM 52243

NHTSA communication ID: 10250305

NHTSA source summary · Original PDF not reviewed by Recallfolio

When performing any transmission fluid change or topoff involving Motorcraft® Premium ATF, MERCON® V has replaced all versions of Motorcraft® Premium ATF and can be used going forward. Mixing Motorcraft® Premium ATF and MERCON® V in the same transmission is acceptable. After 31-Jan-2024, Motorcraft® Premium ATF will no longer be manufactured and will only be available until inventory depletes.

Source components: ENGINE AND ENGINE COOLING.

Source record 10250305 at NHTSA
May 26, 2023Service Bulletin/Repair Instructions

SSM 51666

NHTSA communication ID: 10236689

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2010-2012 Fusion/Milan and 2011-2012 MKZ vehicles equipped with a 2.5L or 3.0L engine and electronic power assist steering (EPAS), a remanufactured replacement steering gear (MU2Z-3V504-ARM) is available which is significantly less expensive than a new replacement gear. When conducting repairs that are customer pay, offer the customer a remanufactured gear when possible. This would include vehicles not included in field service action (FSA) 15N01 (built on or before 7-Sep-2010) or vehicles included in FSA 15N01 that have exceeded the 10 year/150,000 mile terms of the program.

Source components: STEERING.

Source record 10236689 at NHTSA
Apr 7, 2023Service Bulletin/Repair Instructions

TSB 23-2098

NHTSA communication ID: 10234103

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2010-2012 Fusion hybrid electric vehicles (HEV), 2010-2011 Milan HEV and 2011-2012 MKZ HEV vehicles may experience reduced electric vehicle operation and increased gasoline engine operation around 10 years of vehicle age and beyond. This may be due to software in the battery energy control module (BECM) and the powertrain control module (PCM). To correct the condition, follow the Service Procedure to reprogram the BECM and PCM.

Source components: ELECTRICAL SYSTEM:PROPULSION SYSTEM:HYBRID MANAGEMENT:POWER CONTROL UNIT/MODULE (HPCU) · HYBRID PROPULSION SYSTEM · POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM).

Source record 10234103 at NHTSA
Sep 1, 2022Service Bulletin/Repair Instructions

22G04

NHTSA communication ID: 10222465

NHTSA source summary · Original PDF not reviewed by Recallfolio

Certain 2010 – 2012 Model Year Fusion / MKZ / Milan Hybrid Vehicles Hybrid Battery Reduced Electric Vehicle Operation BECM and PCM Software Update In all the affected vehicles, outdated software may result in reduced EV-only mode performance earlier in the life of the vehicle than intended.

Source components: EQUIPMENT:ELECTRICAL.

Source record 10222465 at NHTSA
Mar 28, 2022Service Bulletin/Repair Instructions

22B05

NHTSA communication ID: 10209374

NHTSA source summary · Original PDF not reviewed by Recallfolio

Certain 2005-2014 Mustang, 2005-2006 GT, 2004-2011 Ranger, 2006-2012 Fusion & MKZ/Zephyr, 2006-2011 Milan, and 2007-2010 Edge & MKX Vehicles Driver & Passenger Airbag Module Quality Control Inspection: Ford Motor Company has determined that some vehicles claimed by dealers as repaired under Takata Airbag Safety Recalls 15S21, 17S42, 18S02, 19S01, and 21S12 may not have received the claimed repairs. The propellant in certain Takata airbag inflators can experience an alteration over time with exposure to certain climate conditions. A combination of time, high temperature fluctuations, and humidity contribute to the degradation of the propellant in the inflators. This degradation can cause the propellant to burn too quickly, creating high pressure inside the inflator, and in extreme cases causing the inflator to rupture in the event of a crash necessitating airbag deployment. A ruptured inflator can send inflator parts toward vehicle occupants resulting in serious injury or death. Additional information regarding Takata recalls can be found at www.nhtsa.gov and www.safercar.gov.

Source components: AIR BAGS.

Source record 10209374 at NHTSA
Apr 27, 2020Service Bulletin/Repair Instructions

TSB 20-2142

NHTSA communication ID: 10174404

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2010-2012 Fusion hybrid electric vehicles (HEV), 2010-2011 Milan HEV and 2011-2012 MKZ HEV vehicles may experience reduced electric vehicle operation and increased gasoline engine operation around 10 years of vehicle age and beyond. This may be due to software in the battery energy control module (BECM) and the powertrain control module (PCM). To correct the condition, follow the Service Procedure to reprogram the BECM and PCM.

Source components: ELECTRICAL SYSTEM.

Source record 10174404 at NHTSA
Oct 3, 2019Service Bulletin/Repair Instructions

SSM 48238

NHTSA communication ID: 10167224

NHTSA source summary · Original PDF not reviewed by Recallfolio

Some 2010-2012 Fusion hybrid electric vehicle (HEV), 2010-2011 Milan HEV and 2011-2012 MKZ HEV vehicles may experience reduced electric vehicle operation and increased gasoline engine operation. Do not attempt repairs at this time. Engineering is investigating, monitor OASIS for updates.

Source components: ENGINE AND ENGINE COOLING.

Source record 10167224 at NHTSA
Jul 1, 2015Service Bulletin/Repair Instructions

44863

NHTSA communication ID: 10057834

NHTSA source summary · Original PDF not reviewed by Recallfolio

FORD: NO SERVICE ACTION IS RECOMMENDED FOR THIS CONDITION. PLEASE USE AT YOUR DISCRETION. VARIOUS 2010-2015 VEHICLES MAY EXPERIENCE A TURBULENCE NOISE, SIMILAR TO AN HELICOPTER NOISE, AT HIGHWAY SPEEDS WHEN THE REAR DOOR WINDOW(S) OR SUNROOF ARE OPEN. *TA

Source components: VISIBILITY:POWER WINDOW DEVICES AND CONTROLS.

Source record 10057834 at NHTSA
May 1, 2015Service Bulletin/Repair Instructions

ASI-45113

NHTSA communication ID: 10058453

NHTSA source summary · Original PDF not reviewed by Recallfolio

FORD/LINCOLN: WHEN FLAT TOWING VEHICLE, BATTERY WILL DRAIN, DUE TO MANUAL INSTRUCTION OF KEY REMAINING IN ACCESSORY POSITION. MODEL 2010-13 FUSION, 2010-11 MILAN, 2011-12 MKZ. *PE

Source components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY.

Source record 10058453 at NHTSA
May 1, 2013Service Bulletin/Repair Instructions

ASI-32226

NHTSA communication ID: 10053361

NHTSA source summary · Original PDF not reviewed by Recallfolio

FORD: VEHICLES MAY RECEIVED INVALID DATA FROM ACCESSORY PROTOCOL INTERFACE MODULE (DTC U0554:00) FROM GENERIC FUNCTION MODULE DURING DIAGNOSTIC SELF TESTS. MODEL 2012-2013 FOCUS ELECTRIC, C-MAX/FUSION/MKZ HYBRID, ENERGI. *PE

Source components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL.

Source record 10053361 at NHTSA