The manufacturer’s record · Page 1 of 1

2003 Ford EXPLORER SPORT
Manufacturer communications & TSBs.Page 1

Original record summaries, dates and identifiers for this model-year. Records 1–50 of 50, ordered newest first. Dated records on this page: Apr 30, 2001–Oct 7, 2005.

Back to 2003 Ford EXPLORER SPORT problems & recalls
Read the applicability before drawing a conclusion.

This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.

NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.

Oct 7, 2005Service Bulletin/Repair Instructions

0427

NHTSA communication ID: 10018061

NHTSA source summary · Original PDF not reviewed by Recallfolio

STEERING SHUDDER DURING LOW SPEED MANEUVERS - 4.0L ENGINE. *TT

Source components: STEERING.

Source record 10018061 at NHTSA
Jul 1, 2005Service Bulletin/Repair Instructions

18719

NHTSA communication ID: 10017860

NHTSA source summary · Original PDF not reviewed by Recallfolio

MALFUNCTION INDICATOR LAMP COMING ON WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0171, P0172, P0174 AND/OR P0175 (FUEL SYSTEM TOO RICH OR LEAN). *TT

Source components: FUEL SYSTEM, OTHER.

Source record 10017860 at NHTSA
Jun 7, 2005Service Bulletin/Repair Instructions

042421

NHTSA communication ID: 10014138

NHTSA source summary · Original PDF not reviewed by Recallfolio

SAFETY BELT RETRACTION SPEED. *TT

Source components: SEAT BELTS:FRONT:RETRACTOR.

Source record 10014138 at NHTSA
Apr 1, 2005Service Bulletin/Repair Instructions

030508

NHTSA communication ID: 10017891

NHTSA source summary · Original PDF not reviewed by Recallfolio

FRONT AXLE LEAKS FLUID FROM VENT TUBE - VEHICLES EQUIPPED WITH 4X4 OR AWD. *TT

Source components: POWER TRAIN:AXLE ASSEMBLY.

Source record 10017891 at NHTSA
Feb 21, 2005Service Bulletin/Repair Instructions

05310

NHTSA communication ID: 10012954

NHTSA source summary · Original PDF not reviewed by Recallfolio

SAFETY BELT WEB STOP BUTTON SERVICE. *EH

Source components: SEAT BELTS.

Source record 10012954 at NHTSA
Dec 13, 2004Service Bulletin/Repair Instructions

042419

NHTSA communication ID: 10014096

NHTSA source summary · Original PDF not reviewed by Recallfolio

REVISED PROCEDURE FOR ADJUSTING ALIGNMENT ON ALL SUSPENSIONS - NEW RIGHT HAND UPPER CONTROL ARM DESIGN FOR TORSION BAR FRONT SUSPENSIONS. *TT

Source components: SUSPENSION:FRONT.

Source record 10014096 at NHTSA
Dec 13, 2004Service Bulletin/Repair Instructions

042107

NHTSA communication ID: 10014086

NHTSA source summary · Original PDF not reviewed by Recallfolio

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM).

Source record 10014086 at NHTSA
Dec 13, 2004Service Bulletin/Repair Instructions

04189

NHTSA communication ID: 10014062

NHTSA source summary · Original PDF not reviewed by Recallfolio

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

Source components: VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW.

Source record 10014062 at NHTSA
Nov 1, 2004Service Bulletin/Repair Instructions

04217

NHTSA communication ID: 10013369

NHTSA source summary · Original PDF not reviewed by Recallfolio

GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES. *TT

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM).

Source record 10013369 at NHTSA
Oct 4, 2004Service Bulletin/Repair Instructions

041910

NHTSA communication ID: 10010719

NHTSA source summary · Original PDF not reviewed by Recallfolio

OIL LEAK FROM OIL FILTER ADAPTER - 4.0L SOHC ENGINE BUILT BEFORE 4/1/2004. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10010719 at NHTSA
Aug 23, 2004Service Bulletin/Repair Instructions

04166

NHTSA communication ID: 10011166

NHTSA source summary · Original PDF not reviewed by Recallfolio

POWER LUMBAR BLADDER EXPANDING THROUGH BACK OF SEAT. *AR

Source components: SEATS:FRONT ASSEMBLY:POWER ADJUST.

Source record 10011166 at NHTSA
Aug 9, 2004Service Bulletin/Repair Instructions

041514

NHTSA communication ID: 10011159

NHTSA source summary · Original PDF not reviewed by Recallfolio

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

Source components: VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT.

Source record 10011159 at NHTSA
Jul 12, 2004Service Bulletin/Repair Instructions

031501

NHTSA communication ID: 10009321

NHTSA source summary · Original PDF not reviewed by Recallfolio

INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT

Source components: VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT.

Source record 10009321 at NHTSA
Jul 12, 2004Service Bulletin/Repair Instructions

04133

NHTSA communication ID: 10009317

NHTSA source summary · Original PDF not reviewed by Recallfolio

MOISTURE IN HEADLAMP. *TT

Source components: EXTERIOR LIGHTING:HEADLIGHTS.

Source record 10009317 at NHTSA
Mar 1, 2004Service Bulletin/Repair Instructions

17647

NHTSA communication ID: 10007416

NHTSA source summary · Original PDF not reviewed by Recallfolio

PAINT PEELING AND/OR BUBBLING ON THE CENTER FINISH PANEL OF THE INSTRUMENT PANEL. *TT

Source components: STRUCTURE.

Source record 10007416 at NHTSA
Feb 9, 2004Service Bulletin/Repair Instructions

031912

NHTSA communication ID: 10007369

NHTSA source summary · Original PDF not reviewed by Recallfolio

STEERING SHUDDER FELT WHEN TURNING, DRIVING AT SLOW SPEEDS OR AT STOP. *TT

Source components: STEERING.

Source record 10007369 at NHTSA
Feb 1, 2004Service Bulletin/Repair Instructions

17579

NHTSA communication ID: 10008139

NHTSA source summary · Original PDF not reviewed by Recallfolio

SEAT MATERIAL RIPPING AND/OR SEPARATING AT THE SEAMS. *TT

Source components: SEATS.

Source record 10008139 at NHTSA
Feb 1, 2004Service Bulletin/Repair Instructions

17544

NHTSA communication ID: 10008115

NHTSA source summary · Original PDF not reviewed by Recallfolio

GENERATOR NOISE IN COLD AMBIENT TEMPERATURES. *MJ

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10008115 at NHTSA
Nov 1, 2003Service Bulletin/Repair Instructions

17379

NHTSA communication ID: 10008191

NHTSA source summary · Original PDF not reviewed by Recallfolio

ROUGH IDLE, HESITATION ON COLD ENGINE TIP-IN AND/OR HESITATION DURING A 5-3 DOWNSHIFT. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10008191 at NHTSA
Nov 1, 2003Service Bulletin/Repair Instructions

17378

NHTSA communication ID: 10008190

NHTSA source summary · Original PDF not reviewed by Recallfolio

INTERMITTENT ENGINE DRIVEABILITY ISSUES. VEHCLES WITH AUTOMATIC TRANSMISSION BUILT BETWEEN 03/04/2002 AND 12/01/2002. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10008190 at NHTSA
Nov 1, 2003Service Bulletin/Repair Instructions

17376

NHTSA communication ID: 10008189

NHTSA source summary · Original PDF not reviewed by Recallfolio

LACKS POWER/RUNS ROUGH/BLACK SMOKE CONDITION. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10008189 at NHTSA
Oct 13, 2003Service Bulletin/Repair Instructions

03203

NHTSA communication ID: 10004886

NHTSA source summary · Original PDF not reviewed by Recallfolio

MALFUNCTION INDICATOR LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0442, P0455, P0456, P0457 OR P1442 OR A CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457 FOR THE EVAPORATIVE EMISSION SYSTEM. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10004886 at NHTSA
Oct 1, 2003Service Bulletin/Repair Instructions

17280

NHTSA communication ID: 10004924

NHTSA source summary · Original PDF not reviewed by Recallfolio

GENERATOR WHISTLE/HOOT NOISE IN COLD AMBIENT TEMPERATURES. *TT

Source components: ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR.

Source record 10004924 at NHTSA
Oct 1, 2003Service Bulletin/Repair Instructions

17254

NHTSA communication ID: 10004908

NHTSA source summary · Original PDF not reviewed by Recallfolio

CLICKING/POPPING NOISE FROM UPPER STEERING COLUMN AREA WHEN TURNING. 2004 E SERIES AND EXPLORER SPORT TRAC ALSO INCLUDED. *TT

Source components: STEERING.

Source record 10004908 at NHTSA
Oct 1, 2003Service Bulletin/Repair Instructions

17253

NHTSA communication ID: 10004907

NHTSA source summary · Original PDF not reviewed by Recallfolio

WATER LEAK NEAR THE ROOF OPENING PANEL. 2004 EXPLORER SPORT TRAC INCLUDED. *TT

Source components: STRUCTURE:BODY:ROOF AND PILLARS.

Source record 10004907 at NHTSA
Sep 29, 2003Service Bulletin/Repair Instructions

031912

NHTSA communication ID: 10004041

NHTSA source summary · Original PDF not reviewed by Recallfolio

STEERING WHEEL SHUDDER DURING LOW SPEED TURNING MANEUVERS. 2004 EXPLORER SPORT TRAC INCLUDED. *TT

Source components: STEERING.

Source record 10004041 at NHTSA
Sep 15, 2003Service Bulletin/Repair Instructions

03181

NHTSA communication ID: 10004027

NHTSA source summary · Original PDF not reviewed by Recallfolio

REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT

Source components: ELECTRICAL SYSTEM.

Source record 10004027 at NHTSA
Sep 1, 2003Service Bulletin/Repair Instructions

17231

NHTSA communication ID: 10004087

NHTSA source summary · Original PDF not reviewed by Recallfolio

ANTI-LOCK BRAKE SYSTEM (ABS) LIGHT FLASHING WITH DIAGNOSTIC TROUBLE CODE (DTC) B2477 AFTER REPLACEMENT OF THE ABS MODULE. *TT

Source components: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT.

Source record 10004087 at NHTSA
Sep 1, 2003Service Bulletin/Repair Instructions

17200

NHTSA communication ID: 10004070

NHTSA source summary · Original PDF not reviewed by Recallfolio

VIBRATION WHEN DRIVING 35-75 MPH. 2004 EXPLORER SPORT TRAC INCLUDED. *TT

Source components: SUSPENSION.

Source record 10004070 at NHTSA
Sep 1, 2003Service Bulletin/Repair Instructions

17198

NHTSA communication ID: 10004069

NHTSA source summary · Original PDF not reviewed by Recallfolio

WEAR-THROUGH CONDITION ON THE ABRASION SLEEVE OF THE UPPER RADIATOR HOSE NEAR THE AIR CONDITIONING ACCUMULATOR OR TRANSMISSION FLUID DIPSTICK. *TT

Source components: ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS.

Source record 10004069 at NHTSA
Sep 1, 2003Service Bulletin/Repair Instructions

17167

NHTSA communication ID: 10004060

NHTSA source summary · Original PDF not reviewed by Recallfolio

MULTIPLE VEHICLES WITH 3.0L OR 4.0L ENGINES LACKS POWER/RUNS ROUGH/BLACK SMOKE. 2004 SPORT TRAC INCLUDED. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10004060 at NHTSA
Sep 1, 2003Service Bulletin/Repair Instructions

17166

NHTSA communication ID: 10004059

NHTSA source summary · Original PDF not reviewed by Recallfolio

SQUEALING NOISE FROM THE FRONT BRAKES WHEN APPLIED. 2004 SPORT TRAC INCLUDED. *TT

Source components: SERVICE BRAKES, HYDRAULIC.

Source record 10004059 at NHTSA
Aug 1, 2003Service Bulletin/Repair Instructions

17085

NHTSA communication ID: 10003180

NHTSA source summary · Original PDF not reviewed by Recallfolio

LACK OF AIR CONDITIONER COOLING. 2004 EXPLORER SPORT TRAC INCLUDED. *TT

Source components: EQUIPMENT:APPLIANCE:AIR CONDITIONER.

Source record 10003180 at NHTSA
Aug 1, 2003Service Bulletin/Repair Instructions

17055

NHTSA communication ID: 10003165

NHTSA source summary · Original PDF not reviewed by Recallfolio

LACKS POWER / BLACK SMOKE / RUNS ROUGH, USUALLY WITH NO MALFUNCTION INDICATOR LAMP ON OR DIAGNOSTIC TROUBLE CODES. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10003165 at NHTSA
Jul 21, 2003Service Bulletin/Repair Instructions

03148

NHTSA communication ID: 10003748

NHTSA source summary · Original PDF not reviewed by Recallfolio

NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES.

Source record 10003748 at NHTSA
Jun 1, 2003Service Bulletin/Repair Instructions

16879

NHTSA communication ID: 10002597

NHTSA source summary · Original PDF not reviewed by Recallfolio

SQUEALING NOISE FROM THE FRONT BRAKES WHEN THE BRAKES ARE APPLIED. THE NOISE USUALLY OCCURS WITH LIGHT BRAKE PEDAL PRESSURE AND GOES AWAY WITH MORE PRESSURE. 2004 EXPLORER SPORT TRAC INCLUDED. *TT

Source components: SERVICE BRAKES, HYDRAULIC.

Source record 10002597 at NHTSA
May 12, 2003Service Bulletin/Repair Instructions

0398

NHTSA communication ID: 10002780

NHTSA source summary · Original PDF not reviewed by Recallfolio

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT

Source components: FUEL SYSTEM, OTHER.

Source record 10002780 at NHTSA
Apr 1, 2003Service Bulletin/Repair Instructions

16810

NHTSA communication ID: 10002675

NHTSA source summary · Original PDF not reviewed by Recallfolio

ROUGH IDLE AND/OR CHECK ENGINE LAMP DUE TO CLOSURE HOSE WHICH BECOMES LOOSE OR DISCONNECTED AT THE RIGHT HAND CAM COVER. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10002675 at NHTSA
Apr 1, 2003Service Bulletin/Repair Instructions

16735

NHTSA communication ID: 10002643

NHTSA source summary · Original PDF not reviewed by Recallfolio

VARIOUS NOISE ISSUES FROM THE REAR LEAF SPRINGS WHILE DRIVING. *TT

Source components: SUSPENSION:REAR.

Source record 10002643 at NHTSA
Mar 17, 2003Service Bulletin/Repair Instructions

0358

NHTSA communication ID: 10001922

NHTSA source summary · Original PDF not reviewed by Recallfolio

FLUID MAY LEAK OUT OF THE FRONT AXLE VENT TUBE. *TT *JB

Source components: POWER TRAIN:AXLE ASSEMBLY.

Source record 10001922 at NHTSA
Feb 17, 2003Service Bulletin/Repair Instructions

0335

NHTSA communication ID: 10002482

NHTSA source summary · Original PDF not reviewed by Recallfolio

IDLE AIR CONTROL (IAC) VALVE DIAGNOSTIC SERVICE TIPS. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10002482 at NHTSA
Feb 1, 2003Service Bulletin/Repair Instructions

16624

NHTSA communication ID: 10002502

NHTSA source summary · Original PDF not reviewed by Recallfolio

SLOW FUEL FILL CONDITION. *TT

Source components: FUEL SYSTEM, GASOLINE.

Source record 10002502 at NHTSA
Feb 1, 2003Service Bulletin/Repair Instructions

16623

NHTSA communication ID: 10002501

NHTSA source summary · Original PDF not reviewed by Recallfolio

EXCESSIVE FUEL GAUGE FLUCTUATION WHILE DRIVING (QSF). *TT

Source components: FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM.

Source record 10002501 at NHTSA
Feb 1, 2003Service Bulletin/Repair Instructions

16610

NHTSA communication ID: 10002495

NHTSA source summary · Original PDF not reviewed by Recallfolio

NO START, NO COMMUNICATION WITH POWER TRAIN CONTROL MODULE (PCM) USING WDS/NGS OR A MISS/BUCK/JERK WHILE DRIVING. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10002495 at NHTSA
Nov 11, 2002Service Bulletin/Repair Instructions

02222

NHTSA communication ID: 10008305

NHTSA source summary · Original PDF not reviewed by Recallfolio

NOISE-GEAR WHINE NOISE IN 1ST AND 2ND GEAR ONLY-VEHICLES EQUIPPED WITH 5R55E TRANSMISSION AND 4.0L ENGINE ONLY. *MJ

Source components: POWER TRAIN:AUTOMATIC TRANSMISSION.

Source record 10008305 at NHTSA
Nov 1, 2002Service Bulletin/Repair Instructions

16437

NHTSA communication ID: 10008359

NHTSA source summary · Original PDF not reviewed by Recallfolio

DIAGNOSTIC TROUBLE CODE (DTC) C1233 & C1234 - REPLACE ANTI-LOCK BRAKE SYSTEM EUC. *MJ

Source components: ELECTRICAL SYSTEM.

Source record 10008359 at NHTSA
Oct 22, 2002Service Bulletin/Repair Instructions

870197

NHTSA communication ID: 10000592

NHTSA source summary · Original PDF not reviewed by Recallfolio

INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER, MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10000592 at NHTSA
Oct 1, 2002Service Bulletin/Repair Instructions

16339

NHTSA communication ID: 10013084

NHTSA source summary · Original PDF not reviewed by Recallfolio

FAST IDLE STRATEGY TO PREVENT SPARK PLUG FOULING. *TT

Source components: ENGINE AND ENGINE COOLING:ENGINE.

Source record 10013084 at NHTSA
Sep 2, 2002Service Bulletin/Repair Instructions

02176

NHTSA communication ID: 10008580

NHTSA source summary · Original PDF not reviewed by Recallfolio

LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ

Source components: EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH.

Source record 10008580 at NHTSA
Apr 30, 2001Service Bulletin/Repair Instructions

0186

NHTSA communication ID: 619276

NHTSA source summary · Original PDF not reviewed by Recallfolio

ON SOME VEHICLES, INCLUDING SPORT AND SPORT TRAC, THE FRONT AXLE LEAKS FLUID FROM THE VENT TUBE. *TT

Source components: POWER TRAIN:AXLE ASSEMBLY.

Source record 619276 at NHTSA