2006 Dodge GRAND CARAVAN Manufacturer communications & TSBs.Page 1
Original record summaries, dates and identifiers for this model-year. Records 1–25 of 25, ordered newest first. Dated records on this page: Apr 1, 2010–Apr 7, 2021.
Read the applicability before drawing a conclusion.
This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.
NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.
Apr 7, 2021Service Bulletin/Repair Instructions
9004009
NHTSA communication ID: 10221097
NHTSA source summary · Original PDF not reviewed by Recallfolio
Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.
NHTSA source summary · Original PDF not reviewed by Recallfolio
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
NHTSA source summary · Original PDF not reviewed by Recallfolio
KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar® Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 N·m [21 ft. lbs.].
NHTSA source summary · Original PDF not reviewed by Recallfolio
NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~
NHTSA source summary · Original PDF not reviewed by Recallfolio
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.
NHTSA source summary · Original PDF not reviewed by Recallfolio
82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
NHTSA source summary · Original PDF not reviewed by Recallfolio
Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and replacing the headlamp switch if necessary. The vehicle operator may describe one or both of the following conditions: With the headlamp switch in the ON position, both headlights fail to illuminate while the park lamps remain illuminated. With the headlamp switch in the ON position, both headlights illuminate and then extinguish while the park lamps remain illuminated. The customer may indicate that the condition is intermittent and can be corrected if the headlamp switch is turned off and on.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and replacing the headlamp switch if necessary. The vehicle operator may describe one or both of the following conditions: With the headlamp switch in the ON position, both headlights fail to illuminate while the park lamps remain illuminated. With the headlamp switch in the ON position, both headlights illuminate and then extinguish while the park lamps remain illuminated. The customer may indicate that the condition is intermittent and can be corrected if the headlamp switch is turned off and on.
Source components: ELECTRICAL SYSTEM · EXTERIOR LIGHTING.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and replacing the headlamp switch if necessary. The vehicle operator may describe one or both of the following conditions: With the headlamp switch in the ON position, both headlights fail to illuminate while the park lamps remain illuminated. With the headlamp switch in the ON position, both headlights illuminate and then extinguish while the park lamps remain illuminated. The customer may indicate that the condition is intermittent and can be corrected if the headlamp switch is turned off and on.
Source components: ELECTRICAL SYSTEM · EXTERIOR LIGHTING:HEADLIGHTS:HIGH/LOW BEAM DIMMER SWITCH.
NHTSA source summary · Original PDF not reviewed by Recallfolio
Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and replacing the headlamp switch if necessary. The vehicle operator may describe one or both of the following conditions: With the headlamp switch in the ON position, both headlights fail to illuminate while the park lamps remain illuminated. With the headlamp switch in the ON position, both headlights illuminate and then extinguish while the park lamps remain illuminated. The customer may indicate that the condition is intermittent and can be corrected if the headlamp switch is turned off and on.
NHTSA source summary · Original PDF not reviewed by Recallfolio
CHRYSLER: THE PARK LAMPS REMAIN ILLUMINATED WHEN BOTH HEADLAMPS ARE ON AND THEN OFF, OR BOTH HEADLIGHTS FAIL TO ILLUMINATE WHILE PARK LAMPS REMAIN ILLUMNATED AFTER SWITCHING ON. MODELS 2005-2006 TOWN & COUNTRY, VOYAGER, GRAND CARAVAN, CARAVAN, GRAND VOYAGER. *PE
NHTSA source summary · Original PDF not reviewed by Recallfolio
DODGE/CHRYSLER: BEHAVIOR OF HEADLAMP SWITCH FUNCTION MAY IMPACT LIGHTING SYSTEMS SUCH AS OVERLOAD SPIKE OF ELECTRICAL SYSTEMS, TURNING OFF OR UNANTICIPATED ILLUMINATION, FLICKERING OR DIMMING OF EXTERIOR AND/OR INTERIOR LIGHT WITH ENGINE IS AT IDLE SPEED, OR SINGLE LAMP IN EITHER INTERIOR OR EXTERIOR LIGHTING SYSTEM. MODELS 2005-2006 TOWN & COUNTRY, VOYAGER, CARAVAN AND GRAND CARAVAN. *PE
NHTSA source summary · Original PDF not reviewed by Recallfolio
DODGE/CHRYSLER: SUPPLEMENTAL FRONT AIRBAG SENSORS ON ABOUT 310,000 CERTAIN VEHICLES MAY CRACK UNDER CERTAIN CONDITIONS AND ALLOW WATER TO ENTER INTO THE SENSOR. THESE SENSORS WERE ADDED TO ENHANCE THE PERFORMANCE OF THE VEHICLE'S AIRBAG SYSTEM; HOWEVER, A CRACKED SENSOR MAY NOT OPERATE PROPERLY IN A FRONTAL CRASH. A CRACKED SENSOR CAN ALSO ILLUMINATE THE AIRBAG WARNING LIGHT. RIGHT AND LEFT SUPPLEMENTAL FRONT AIRBAG SENSORS MUST BE REPLACED AND THE SENSOR WIRING HARNESS CONNECTORS MUST BE INSPECTED AND REPLACED, IF NECESSARY. CSC LETTER WAS REC'D. *PE
Source components: AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE.