The manufacturer’s record · Page 5 of 5

2004 Chevrolet SILVERADO 2500
Manufacturer communications & TSBs.Page 5

Original record summaries, dates and identifiers for this model-year. Records 401–427 of 427, ordered newest first. Dated records on this page: Apr 1, 2012–Nov 30, 2012.

Back to 2004 Chevrolet SILVERADO 2500 problems & recalls
Read the applicability before drawing a conclusion.

This archive includes service bulletins, warranty notices, software instructions and other communications. Records may repeat or supersede earlier instructions. A model-year association is not proof that a document covers every engine, trim, VIN or reported symptom, or that a repair is free.

NHTSA download snapshot: Sep 28, 2026. These are communication associations for this vehicle, not unique defects. How records are joined and counted.

Nov 30, 2012Service Bulletin/Repair Instructions

080846004A

NHTSA communication ID: 10126163

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides information regarding the aftermarket device interference with onstar diagnostic service.

Source components: ELECTRICAL SYSTEM:SOFTWARE.

Source record 10126163 at NHTSA
Nov 29, 2012Service Bulletin/Repair Instructions

08-08-44-015C

NHTSA communication ID: 10138218

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides information regarding the inappropriate warranty claims submitted for damaged radios and instrument panel clusters, provides exampls on whats an acceptable for warranty and whats not

Source components: ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL · EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM) · EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC..

Source record 10138218 at NHTSA
Nov 29, 2012Service Bulletin/Repair Instructions

08-08-44-015C

NHTSA communication ID: 10137476

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides information regarding the inappropriate warranty claims submitted for damaged radios and instrument panel clusters, provides exampls on whats an acceptable for warranty and whats not

Source components: ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL · EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC..

Source record 10137476 at NHTSA
Nov 28, 2012Service Bulletin/Repair Instructions

000089027G

NHTSA communication ID: 10126171

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides a step by step procedure on how to properly use the GM chemicals to eliminate unwanted odors in vehicles and which products to use for each application.

Source components: EQUIPMENT.

Source record 10126171 at NHTSA
Nov 26, 2012Service Bulletin/Repair Instructions

PIP3720D

NHTSA communication ID: 10112600

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician with the axel setup information from American Axle Manufacturing. Technician should be advised that the maximum pinion shim to be used or stacked behind the pinion is 0.050?, and the minimum pinion shim is 0.020? for an 8.6 axle. The range for available pinion depth shims for the 10.5? axle is 0.006? to 0.024?. When setting the backlash it should be set between 0.003? to 0.005? on a new ring and pinion for any American Axle Manufacturing application. The ring and pinion can be reused or adjusted if the mileage is less than 500 miles, if not used for towing. Technician should be advised that a ?roller coaster? or ?hourglass? pattern on the bearings may be normal up to 10,000 miles and possibly longer. With a mis-machined housing you may get a heel pattern on both sides of the gear teeth at build up can generally be corrected with backlash adjustments. When setting up an 8.6? axle with a 5 cut gear set is to use a 0.035? pinion shim and set backlash to 0.004?. When using the newer 2 cut gear set also use a 0.035? pinion shim and still set backlash to 0.004?. To set the gear pattern use backlash to adjust the pattern heel to toe. Use the pinion shim to adjust the height of the pattern. The proper drive pinion bearing pre-load is from 15 - 30 inch pounds with new bearings. The total torque to turn after the differential case is installed should increase 5 - 10 inch pounds at the pinion. A new pinion nut must be used whenever the old one is removed. The axle shaft end play specification is 0.012? per side and the radial specification is 0.002? - 0.003?. Technician should be advised that synthetic lube can be used in all new American Axle Manufacturing axle assemblies. The new pinion seal for the 8.6? axle assembly is a two piece design.

Source components: POWER TRAIN:AXLE ASSEMBLY.

Source record 10112600 at NHTSA
Nov 20, 2012Service Bulletin/Repair Instructions

06-00-89-026J

NHTSA communication ID: 10138211

NHTSA source summary · Original PDF not reviewed by Recallfolio

This warranty administration bulletin provides information regarding customer concerns not duplicated and which labor operations to claim when the concern cannot be duplicated. Also provides information on how to submit claims within the global warranty managment.

Source components: EQUIPMENT.

Source record 10138211 at NHTSA
Nov 20, 2012Service Bulletin/Repair Instructions

06-00-89-026J

NHTSA communication ID: 10137469

NHTSA source summary · Original PDF not reviewed by Recallfolio

This warranty administration bulletin provides information regarding customer concerns not duplicated and which labor operations to claim when the concern cannot be duplicated. Also provides information on how to submit claims within the global warranty managment.

Source components: EQUIPMENT.

Source record 10137469 at NHTSA
Nov 13, 2012Service Bulletin/Repair Instructions

10-00-89-010B

NHTSA communication ID: 10138201

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides information and rules for GM keycode look up applicationa dn the key code security rules and regulations for Canada only.

Source components: EQUIPMENT.

Source record 10138201 at NHTSA
Nov 13, 2012Service Bulletin/Repair Instructions

10-00-89-010B

NHTSA communication ID: 10137459

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides information and rules for GM keycode look up applicationa dn the key code security rules and regulations for Canada only.

Source components: EQUIPMENT:ELECTRICAL:ANTI-THEFT DEVICES.

Source record 10137459 at NHTSA
Nov 13, 2012Service Bulletin/Repair Instructions

12-00-89-002A

NHTSA communication ID: 10137458

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides information for requesting a new key code for customers with lost or stolen keys

Source components: EQUIPMENT:ELECTRICAL:ANTI-THEFT DEVICES.

Source record 10137458 at NHTSA
Nov 13, 2012Service Bulletin/Repair Instructions

100089010B

NHTSA communication ID: 10126196

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides information and rules for GM keycode look up applicationa dn the key code security rules and regulations for Canada only.

Source components: EQUIPMENT.

Source record 10126196 at NHTSA
Nov 12, 2012Service Bulletin/Repair Instructions

10-00-89-017W

NHTSA communication ID: 10138200

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides a list of newly released PI and Bulletins in regards to recent released vehicles so that vehicles can be fixed right the first time in for service.

Source components: ELECTRICAL SYSTEM · EQUIPMENT · STRUCTURE.

Source record 10138200 at NHTSA
Nov 12, 2012Service Bulletin/Repair Instructions

01-00-89-010J

NHTSA communication ID: 10138197

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides a revision for 01-00-89-010I to add the 2013 model year.

Source components: ENGINE · EQUIPMENT · POWER TRAIN:AUTOMATIC TRANSMISSION · SERVICE BRAKES.

Source record 10138197 at NHTSA
Nov 12, 2012Service Bulletin/Repair Instructions

10-00-89-017W

NHTSA communication ID: 10137457

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides a list of newly released PI and Bulletins in regards to recent released vehicles so that vehicles can be fixed right the first time in for service.

Source components: EQUIPMENT.

Source record 10137457 at NHTSA
Nov 12, 2012Service Bulletin/Repair Instructions

01-00-89-010J

NHTSA communication ID: 10137454

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides a revision for 01-00-89-010I to add the 2013 model year.

Source components: EQUIPMENT.

Source record 10137454 at NHTSA
Nov 12, 2012Service Bulletin/Repair Instructions

010089010J

NHTSA communication ID: 10126200

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides a single point reference and strategy document to aid in reducing customer comebacks, and the possibility of buyback situations by outlining specific guidelines, strategy and forms that will assist with this goal, by identifying, clarifying and documenting customer concerns accurately at each service visit.

Source components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL.

Source record 10126200 at NHTSA
Nov 12, 2012Service Bulletin/Repair Instructions

100089017W

NHTSA communication ID: 10126198

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides a list of newly released PI and Bulletins in regards to recent released vehicles so that vehicles can be fixed right the first time in for service.

Source components: EQUIPMENT.

Source record 10126198 at NHTSA
Nov 9, 2012Service Bulletin/Repair Instructions

PIT4907A

NHTSA communication ID: 10112560

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician about brake rotors on new vehicles and replacement parts from General Motors Service Parts Operations. Technician should be advised the costing should not be removed from the brake rotor it will wear off with normal brake usage. Dealer should communicate to the customer this condition is a normal operating characteristic of their vehicle.

Source components: SERVICE BRAKES.

Source record 10112560 at NHTSA
Nov 6, 2012Service Bulletin/Repair Instructions

PIT4208D

NHTSA communication ID: 10112544

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician about vehicles that may have a power steering pump whine noise. Technician will need to flush and refill the power steering system with Lucas Power Steering Fluid with Conditioners. Technician will replace the power steering pump with the latest design if the fluid is not available.

Source components: SERVICE BRAKES, HYDRAULIC:POWER ASSIST · STEERING:HYDRAULIC POWER ASSIST:POWER STEERING FLUID.

Source record 10112544 at NHTSA
Nov 1, 2012Service Bulletin/Repair Instructions

PIC4935D

NHTSA communication ID: 10112528

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician about vehicles that during battery parasitic drain test, there may be some confusion as to what the normal power consumption reading should be from the OnStar system. Technician should understand the power cycles of the various OnStar systems. All Generation 6, 7, 8, and 9 systems are powered up continuously for 48 hours from ignition off. After 120 hours from ignition off, these systems then completely power off. The Onstar modules draw: * IGN ON - 240 to 400 Milliamp. * IGN OFF - 3 to 20 Milliamp for 48 hours or 120 hours on Gen 9 and vehicle communication platforms. * IGN OFF - 0.2 to 0.8 Milliamp after 48 hours or 120 hours on Gen 9 and vehicle communication platforms.

Source components: ELECTRICAL SYSTEM.

Source record 10112528 at NHTSA
Oct 18, 2012Service Bulletin/Repair Instructions

PIT3099J

NHTSA communication ID: 10112494

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician about installing General Motors Accessory parts. Technician can check Service Information for some accessories. Technician can also contact Partech for assistance.

Source components: EQUIPMENT ADAPTIVE/MOBILITY.

Source record 10112494 at NHTSA
Oct 15, 2012Service Bulletin/Repair Instructions

06-06-01-007G

NHTSA communication ID: 10118639

NHTSA source summary · Original PDF not reviewed by Recallfolio

This informational bulletin provides Information on Identifying Duramax Diesel Overpower Engine Breakdown/Non-Function Due to Aftermarket Power-Up Devices vs Non Overpower Engine Non-Function of Pistons, Cylinders, Valvetrain Components, DTC P003A or P111D Set

Source components: ENGINE AND ENGINE COOLING.

Source record 10118639 at NHTSA
Oct 12, 2012Service Bulletin/Repair Instructions

PIT3237F

NHTSA communication ID: 10112468

NHTSA source summary · Original PDF not reviewed by Recallfolio

This Preliminary Information communication provides information to the technician about the percentage of Ultraviolet protection or tint offered by the windshield or side glass. Technician should be advised Windshield reduces Ultraviolet rays down to 4% or less. Front side door glass reduces Ultraviolet rays down to 35% or less. Windshields are SOLAR glass with a light transmittance of >/=70%. Front door glass are Solar glass with a light transmission of >/=70%. Rear door glass, quarter windows and back windows can use either Solar glass (>/=70%) or Privacy glass, which has a light transmittance of 20%.

Source components: VISIBILITY:GLASS, SIDE/REAR · VISIBILITY:WINDSHIELD.

Source record 10112468 at NHTSA
Oct 10, 2012Service Bulletin/Repair Instructions

11-00-89-005B

NHTSA communication ID: 10118626

NHTSA source summary · Original PDF not reviewed by Recallfolio

This warranty administrational bulletin provides information on Clarification of Use - Dealer Empowerment Labor Operations and Customer Enthusiasm

Source components: EQUIPMENT ADAPTIVE/MOBILITY.

Source record 10118626 at NHTSA
Oct 1, 2012Service Bulletin/Repair Instructions

PIC5588A

NHTSA communication ID: 10246951

NHTSA source summary · Original PDF not reviewed by Recallfolio

Programming And Activation Of Replacement OnStar Modules.

Source components: EQUIPMENT:ELECTRICAL.

Source record 10246951 at NHTSA
Apr 1, 2012Service Bulletin/Repair Instructions

PIT-3749D

NHTSA communication ID: 10037570

NHTSA source summary · Original PDF not reviewed by Recallfolio

GM: ON SOME TRUCK MODELS THERE IS SOME FRAME CORROSION. *RM UPDATED ON 5/2/2012. *KB

Source components: STRUCTURE:FRAME AND MEMBERS.

Source record 10037570 at NHTSA
Not reportedService Bulletin/Repair Instructions

3170E

NHTSA communication ID: 10019186

NHTSA source summary · Original PDF not reviewed by Recallfolio

IPC, INTERIOR LIGHTS AND/OR HEADLAMPS FLICKER. *AK FB2

Source components: EXTERIOR LIGHTING:HEADLIGHTS · INTERIOR LIGHTING.

Source record 10019186 at NHTSA