The vehicle dossier US · 2005

2005 Chevrolet
AVEOProblems & recalls

235 distinct owner reports in the NHTSA snapshot. Other components appears in 87 of them. Explore what was reported—and which official actions are on file.

Snapshot Sep 28, 2026Live NHTSA complaint API How this dossier is compiled

01 / Owner-reported evidence

What owners reported.

Categories attached to 235 distinct reports. A report can mention more than one component, so category totals can overlap.

Other components87 reports
Engine79 reports
Electrical system67 reports
Transmission & drivetrain18 reports
Air bags16 reports
Brakes12 reports
Suspension9 reports
Visibility8 reports
Body & structure8 reports
Steering5 reports
Fuel system5 reports
See original component labels
ELECTRICAL SYSTEM61
EXTERIOR LIGHTING44
ENGINE AND ENGINE COOLING34
ENGINE17
ENGINE AND ENGINE COOLING:COOLING SYSTEM16
VEHICLE SPEED CONTROL15
POWER TRAIN12
ENGINE AND ENGINE COOLING:ENGINE11
LATCHES/LOCKS/LINKAGES10
AIR BAGS:FRONTAL8
AIR BAGS8
SERVICE BRAKES, HYDRAULIC6
SUSPENSION6
INTERIOR LIGHTING6
STEERING5
STRUCTURE:BODY4
UNKNOWN OR OTHER4
POWER TRAIN:AUTOMATIC TRANSMISSION3
SUSPENSION:FRONT3
POWER TRAIN:MANUAL TRANSMISSION3
EQUIPMENT3
FUEL SYSTEM, GASOLINE3
STRUCTURE3
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM2
LATCHES/LOCKS/LINKAGES:DOORS:LATCH2
SERVICE BRAKES, ELECTRIC2
EXTERIOR LIGHTING:BRAKE LIGHTS2
ELECTRICAL SYSTEM:IGNITION2
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL2
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS2
SERVICE BRAKES2
VISIBILITY:WINDSHIELD WIPER/WASHER1
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP1
ELECTRICAL SYSTEM:WIRING1
SEAT BELTS: REAR/OTHER:BUCKLE ASSEMBLY1
VISIBILITY:WINDSHIELD WIPER/WASHER:LINKAGES1
EXTERIOR LIGHTING:TAIL LIGHTS1
VISIBILITY:WINDSHIELD1
SEAT BELTS:FRONT1
FUEL SYSTEM, GASOLINE:STORAGE1
SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES1
VISIBILITY1
ELECTRONIC STABILITY CONTROL (ESC)1
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS1
ELECTRICAL SYSTEM:IGNITION:MODULE1
SEATS1
SEAT BELTS1
VEHICLE SPEED CONTROL:ACCELERATOR PEDAL1
STRUCTURE:BODY:DOOR1
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD1
EXTERIOR LIGHTING:HEADLIGHTS1
LATCHES/LOCKS/LINKAGES:HOOD:LATCH1
FUEL/PROPULSION SYSTEM1

These are reports made to NHTSA, not verified diagnoses. More reports can reflect more vehicles, more time on the road, or greater reporting activity.

The reporting timeline

When reports arrived.

Reports by year filed, not by the year a problem occurred. Showing the latest 15 years with reports.

Year filed (last two digits)Latest report: May 9, 2023
Mileage, where supplied

63,000 miles is the median among 195 reports with usable mileage. The middle half spans 40,000–90,000 miles.

This describes the submitted reports. It does not predict when a vehicle will fail.

02 / Official safety campaigns

1 recall campaign on file.

A campaign can cover only certain production dates or configurations. The count does not tell you whether an individual car has an open recall.

May 19, 2014 Safety recallEXTERIOR LIGHTING:HEADLIGHTSCampaign 14V261000

Reported concern

General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Manufacturer’s stated response

GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

Manufacturer campaign: 14093, 14236

Read campaign 14V261000 at NHTSA
Check this car’s VIN at NHTSA

03 / The manufacturer’s record

Instructions. Updates. Responses.

509 distinct communications list this model-year. Showing the latest 12. A matching model-year does not establish that every engine, trim or reported symptom is covered.

Jul 18, 2025 Service Bulletin/Repair InstructionsPIP5601CThis PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.NHTSA ID 11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11020816 at NHTSA
May 30, 2025 Service Bulletin/Repair InstructionsPIT5074RThis Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.NHTSA ID 11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11019074 at NHTSA
May 30, 2025 Service Bulletin/Repair InstructionsPIT5074RThis Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.NHTSA ID 11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11019073 at NHTSA
May 30, 2025 Service Bulletin/Repair InstructionsPIT5074RThis Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.NHTSA ID 11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11019072 at NHTSA
Sep 9, 2024 Service Bulletin/Repair Instructions02-00-89-002XThis service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).NHTSA ID 11008956

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11008956 at NHTSA
Sep 6, 2024 Service Bulletin/Repair InstructionsPIT3271PThis Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested an…NHTSA ID 11007208

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11007208 at NHTSA
Aug 26, 2024 Service CampaignGeneral CommunicationVehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updatin…NHTSA ID 11006621

Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.

Campaign / software reference: General Communication

Components: ELECTRICAL SYSTEM. Confirm detailed applicability in the original document.

Source record 11006621 at NHTSA
Aug 5, 2024 Service Bulletin/Repair Instructions01-06-01-011PThis service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.NHTSA ID 11007091

This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

Components: ENGINE. Confirm detailed applicability in the original document.

Source record 11007091 at NHTSA
Jul 24, 2024 Service Bulletin/Repair Instructions24-NA-141GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin adv…NHTSA ID 11006421

GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the dealers to be more careful not to damage the transmissions during removal and to package the core properly for return.

Components: POWER TRAIN. Confirm detailed applicability in the original document.

Source record 11006421 at NHTSA
Jun 28, 2024 Service Bulletin/Repair Instructions16-NA-383This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier…NHTSA ID 11004761

This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up.

Components: ENGINE · FUEL/PROPULSION SYSTEM. Confirm detailed applicability in the original document.

Source record 11004761 at NHTSA
Jun 17, 2024 Service Bulletin/Repair Instructions18-NA-099This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.NHTSA ID 11004557

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11004557 at NHTSA
Jun 6, 2024 Service Bulletin/Repair Instructions24-NA-098This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and resolution info…NHTSA ID 11002312

This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and resolution information.

Components: ELECTRICAL SYSTEM. Confirm detailed applicability in the original document.

Source record 11002312 at NHTSA
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Records below contain the NHTSA bulk summary unless a document-reviewed explainer is linked. A service bulletin is not a safety recall or a promise of a free repair. Records may be revised or superseded; verify the current document with the manufacturer.

04 / Agency investigations

Official inquiries.

An investigation is an inquiry into a potential concern. Its presence does not establish a defect, and a closed case does not certify a car’s condition.

Opened Feb 14, 2008 ClosedSTUCK THROTTLE VALVEEA08005

TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 29 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 52 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 69 UNIQUE SUBJECT VEHICLES.BECAUSE THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING, ODI UPGRADED THIS INVESTIGATION TO AN ENGINEERING ANALYSIS ON FEBRUARY 14, 2008 SO THAT IT COULD CONTINUE TO MONITOR THE FIELD EXPERIENCE DURING THE 2007/2008 WINTER SEASON.BY LETTER DATED MAY 22, 2008, GENERAL MOTORS CORP. (GM) SUPPLEMENTED ITS PREVIOUS INFORMATION REQUEST RESPONSE WITH FIELD DATA RECEIVED BY GM THROUGH MAY 1, 2008.ACCORDING TO GM, WHEN MOISTURE FREEZES IN THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM AND/OR THE ENGINE AIR INTAKE TRACT IT IS MOST OFTEN OBSERVED AS A HARD TO START/NO START CONDITION, THROTTLE STUCK CLOSED, ROUGH RUNNING ENGINE, STALLING AT IDLE, OR OIL LEAKAGE.OF THE 29 COMPLAINTS RELATED TO STUCK THROTTLE, ODI IDENTIFIED 5 REPORTS THAT ALLEGE UNWANTED ACCELERATION, 13 REPORTS DESCRIBE AN APPARENT HIGH-IDLE CONDITION AT START UP OR WHEN SLOWING THE VEHICLE TO A STOP WITHOUT ANY ALLEGATION OF UNWANTED ACCELERATION OR DIMINISHED BRAKING PERFORMANCE, AND THE REMAINING 11 REPORTS DESCRIBE AMBIGUOUS ALLEGATIONS OF STUCK THROTTLE WITHOUT REGARD TO SEVERITY OR CONSEQUENCE.ODI ANALYSIS OF FIELD INCIDENT DATA SHOWS THAT THE COMPLAINT AND WARRANTY TRENDS APPEAR TO BE IN DECLINE, WITH ONLY 1 ADDITIONAL COMPLAINT AND 6 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT RECEIVED BY GM SINCE APRIL 2007. A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION HAS BEEN CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Recorded closure: Oct 14, 2008

Find investigation EA08005
Opened Oct 19, 2007 ClosedSTUCK THROTTLE VALVEPE07051

ON OCTOBER 19, 2007, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION TO INVESTIGATE ALLEGED STUCK THROTTLE INCIDENTS DUE TO ICE FORMATION WITHIN THE ENGINE AIR INTAKE TRACT IN CERTAIN MODEL YEAR (MY) 2004-2005 CHEVROLET AVEO VEHICLES MANUFACTURED FOR SALE OR LEASE IN THE UNITED STATES.THIS INVESTIGATION WAS PROMPTED BY A SAFETY RECALL CAMPAIGN (05F-069) CONDUCTED BY GENERAL MOTORS CORP. (GM) INVOLVING SUBSTANTIALLY SIMILAR VEHICLES MANUFACTURED FOR SALE OR LEASE IN CANADA.AT THAT TIME, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #05-06-04-065) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES.GM SUBSEQUENTLY REVISED THE CANADIAN RECALL CAMPAIGN TO INCLUDE MORE DETAILED INSTRUCTIONS AFTER IT DISCOVERED CERTAIN VEHICLES WERE NOT PROPERLY SERVICED UNDER THE ORIGINAL RECALL CAMPAIGN.GM REVISED THE CANADIAN RECALL CAMPAIGN A SECOND TIME TO INCLUDE MORE SUBSTANTIAL CHANGES TO THE THROTTLE BODY, INTAKE MANIFOLD, POSITIVE CRANKCASE VENTILATION (PCV) AND ENGINE COOLING SYSTEMS TO FURTHER REDUCE THE LIKELIHOOD OF ICING WITHIN THE ENGINE AIR INTAKE TRACT.AGAIN, GM ISSUED A TECHNICAL SERVICE BULLETIN (TSB #08-06-04-009) TO ADDRESS THE ALLEGED DEFECT CONDITION IN U.S. VEHICLES USING THE REVISED PROCEDURE.ODI IS AWARE OF 28 NON-DUPLICATIVE COMPLAINTS/FIELD REPORTS AND 46 WARRANTY CLAIMS RELATED TO THE ALLEGED DEFECT AFFECTING 63 UNIQUE SUBJECT VEHICLES.THE ALLEGED DEFECT CONDITION IS MOST LIKELY TO OCCUR DURING THE WINTER MONTHS WHEN AMBIENT TEMPERATURES ARE BELOW FREEZING.HOWEVER, THE INFORMATION PROVIDED IN GM'S RESPONSE TO ODI'S INFORMATION REQUEST LETTER DATED NOVEMBER 2, 2007, DOES NOT CAPTURE EVENTS THAT MAY HAVE OCCURRED DURING THE MOST RECENT WINTER MONTHS.ACCORDINGLY, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA08-005) TO FURTHER STUDY THE FREQUENCY OF THE ALLEGED DEFECT.

Recorded closure: Feb 14, 2008

Find investigation PE07051

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