The vehicle dossier US · 2006

2006 Volvo
S40Problems & recalls

58 distinct owner reports in the NHTSA snapshot. Electrical system appears in 24 of them. Explore what was reported—and which official actions are on file.

Snapshot Sep 28, 2026Live NHTSA complaint API How this dossier is compiled

01 / Owner-reported evidence

What owners reported.

Categories attached to 58 distinct reports. A report can mention more than one component, so category totals can overlap.

Electrical system24 reports
Other components11 reports
Engine9 reports
Body & structure9 reports
Fuel system9 reports
Visibility7 reports
Brakes4 reports
Air bags4 reports
Transmission & drivetrain1 reports
See original component labels
ELECTRICAL SYSTEM23
FUEL/PROPULSION SYSTEM7
STRUCTURE6
ENGINE5
VISIBILITY:SUN/MOON ROOF ASSEMBLY4
ENGINE AND ENGINE COOLING3
AIR BAGS3
SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES2
STRUCTURE:BODY2
ELECTRONIC STABILITY CONTROL (ESC)2
VEHICLE SPEED CONTROL:ACCELERATOR PEDAL1
SERVICE BRAKES, HYDRAULIC1
AIR BAGS:ON-OFF SWITCH ASSEMBLY1
TIRES:SIDEWALL1
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL1
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH1
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP1
EQUIPMENT1
STRUCTURE:BODY:DOOR1
LATCHES/LOCKS/LINKAGES:DOORS:LATCH1
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM1
VISIBILITY1
VISIBILITY:WINDSHIELD1
TRACTION CONTROL SYSTEM1
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP1
VEHICLE SPEED CONTROL1
POWER TRAIN1
FUEL SYSTEM, GASOLINE1
EXTERIOR LIGHTING1
EQUIPMENT ADAPTIVE/MOBILITY1
SEATS1
ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS1
UNKNOWN OR OTHER1

These are reports made to NHTSA, not verified diagnoses. More reports can reflect more vehicles, more time on the road, or greater reporting activity.

The reporting timeline

When reports arrived.

Reports by year filed, not by the year a problem occurred. Showing the latest 14 years with reports.

Year filed (last two digits)Latest report: Aug 19, 2022
Mileage, where supplied

75,000 miles is the median among 43 reports with usable mileage. The middle half spans 42,000–100,000 miles.

This describes the submitted reports. It does not predict when a vehicle will fail.

02 / Official safety campaigns

3 recall campaigns on file.

A campaign can cover only certain production dates or configurations. The count does not tell you whether an individual car has an open recall.

Nov 8, 2010 Safety recallEQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)Campaign 10V566000

Reported concern

VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.

Manufacturer’s stated response

VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT GARMIN AT 866-957-1981 OR VISIT GARMIN'S WEBSITE AT WWW.GARMIN.COM/NUVIBATTERYPCBRECALL.

Manufacturer campaign: R231

Read campaign 10V566000 at NHTSA
Jan 28, 2008 Safety recallFUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMPCampaign 08V033000

Reported concern

ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, REOCCURRING, LONG-TERM EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS SUCH AS SALTY-WET CONDITIONS, IT IS POSSIBLE FOR THE PUMP ELECTRONIC MODULE (PEM) TO BECOME CORRODED INTERNALLY. THIS CAN CAUSE A FAULTY SIGNAL TO THE FUEL PUMP, RESULTING IN LOW OR NO FUEL PRESSURE TO THE ENGINE.

Manufacturer’s stated response

DEALERS WILL REPLACE THE PEM AND INSTALL IT IN A NEW LOCATION TO PREVENT CORROSION. THE RECALL BEGAN ON FEBRUARY 20, 2008. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.

Manufacturer campaign: 190

Read campaign 08V033000 at NHTSA
Apr 24, 2006 Safety recallFUEL SYSTEM, GASOLINECampaign 06V137000

Reported concern

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.

Manufacturer’s stated response

DEALERS WILL CHANGE THE FUEL LINE MATERIAL TO TEFLON FREE OF CHARGE. THE RECALL BEGAN ON JUNE 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.

Manufacturer campaign: R158

Read campaign 06V137000 at NHTSA
Check this car’s VIN at NHTSA

03 / The manufacturer’s record

Instructions. Updates. Responses.

162 distinct communications list this model-year. Showing the latest 12. A matching model-year does not establish that every engine, trim or reported symptom is covered.

Apr 23, 2026 Service Bulletin/Repair Instructions35526.1.8This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure
 Description and Service sections updated to clarify that vehicle reports are not required.
NHTSA ID 11032678

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure
 Description and Service sections updated to clarify that vehicle reports are not required.

Components: ENGINE. Confirm detailed applicability in the original document.

Source record 11032678 at NHTSA
Apr 7, 2026 Service Bulletin/Repair Instructions37809.1.1This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval…NHTSA ID 11032671

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval.
 Current items under prior approval are listed in the "Service" section

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11032671 at NHTSA
Dec 6, 2025 Service Bulletin/Repair Instructions19245This is a Technical Journal. Vehicle type and platform identification.NHTSA ID 11027173

This is a Technical Journal. Vehicle type and platform identification.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11027173 at NHTSA
Apr 10, 2025 Service Bulletin/Repair Instructions8501This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and…NHTSA ID 11020437

This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V.
 •Connect to the vehicle over a wired connection using a VOE (Volvo OBD to Ethernet) adapter and perform a NEW vehicle readout.

Components: EXTERIOR LIGHTING. Confirm detailed applicability in the original document.

Source record 11020437 at NHTSA
Feb 21, 2025 Service CampaignS10303Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there i…NHTSA ID 11016002

Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there is a pairing issue with the key fob.
 As a result, there is a possibility that the customer’s key fob is not paired to the vehicle.
 The corrective action is to download SP Software.
 S10303 affects 151 vehicles in the U.S and 5 in Canada.

Campaign / software reference: S10303

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11016002 at NHTSA
Feb 13, 2025 Service CampaignS10303Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there i…NHTSA ID 11015994

Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles.
 Volvo Car Investigations have identified that there is a pairing issue with the key fob.
 As a result, there is a possibility that the customer’s key fob is not paired to the vehicle.
 The corrective action is to download SP Software.
 S10303 affects 151 vehicles in the U.S and 5 in Canada.

Campaign / software reference: S10303

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11015994 at NHTSA
Jan 16, 2025 Service Bulletin/Repair Instructions37175This is a Technical Journal: Vehicle/Connectivity report checklist. To provide timely and high-quality feedback to the appropriate department or factoryNHTSA ID 11014113

This is a Technical Journal: Vehicle/Connectivity report checklist. To provide timely and high-quality feedback to the appropriate department or factory

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11014113 at NHTSA
Jan 16, 2025 Service Bulletin/Repair Instructions8501This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and…NHTSA ID 11014112

This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session:
 •Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V.
 •Connect to the vehicle over a wired connection using a VOE (Volvo OBD to Ethernet) adapter and perform a NEW vehicle readout.

Components: EXTERIOR LIGHTING. Confirm detailed applicability in the original document.

Source record 11014112 at NHTSA
Aug 14, 2024 OtherTJ27536.21.1-2024-08-07Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery ServiceNHTSA ID 11007925

Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service

Components: ELECTRICAL SYSTEM. Confirm detailed applicability in the original document.

Source record 11007925 at NHTSA
Jan 12, 2024 Service Bulletin/Repair Instructions26745.13.14This is a Technical Journal: 12V Battery Testing MethodNHTSA ID 10249191

This is a Technical Journal: 12V Battery Testing Method

Components: ELECTRICAL SYSTEM. Confirm detailed applicability in the original document.

Source record 10249191 at NHTSA
Jul 21, 2023 Service Bulletin/Repair InstructionsC00009COMPLIMENTARY UPGRADE C00009 DESCRIPTION.NHTSA ID 10241661

COMPLIMENTARY UPGRADE C00009 DESCRIPTION.

Components: ELECTRONIC STABILITY CONTROL (ESC):CONTROL MODULE:SOFTWARE · UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 10241661 at NHTSA
Jun 12, 2023 Service Bulletin/Repair InstructionsTJ3656330Rubber cushionNHTSA ID 10241651

Rubber cushion

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 10241651 at NHTSA
Browse all manufacturer records by page

Records below contain the NHTSA bulk summary unless a document-reviewed explainer is linked. A service bulletin is not a safety recall or a promise of a free repair. Records may be revised or superseded; verify the current document with the manufacturer.

04 / Agency investigations

Official inquiries.

An investigation is an inquiry into a potential concern. Its presence does not establish a defect, and a closed case does not certify a car’s condition.

No investigation records matched this model-year in the snapshot.

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