The vehicle dossier US · 2004

2004 GMC
SIERRA 2500Problems & recalls

143 distinct owner reports in the NHTSA snapshot. Brakes appears in 56 of them. Explore what was reported—and which official actions are on file.

Snapshot Sep 28, 2026Live NHTSA complaint API How this dossier is compiled

01 / Owner-reported evidence

What owners reported.

Categories attached to 143 distinct reports. A report can mention more than one component, so category totals can overlap.

Brakes56 reports
Electrical system48 reports
Engine18 reports
Other components15 reports
Transmission & drivetrain9 reports
Fuel system8 reports
Steering7 reports
Body & structure5 reports
Visibility3 reports
Air bags2 reports
Suspension1 reports
See original component labels
SERVICE BRAKES33
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL27
ELECTRICAL SYSTEM20
SERVICE BRAKES, HYDRAULIC16
ENGINE9
FUEL SYSTEM, DIESEL5
STEERING5
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP3
POWER TRAIN:AUTOMATIC TRANSMISSION3
TIRES3
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM3
ENGINE AND ENGINE COOLING2
AIR BAGS2
POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL2
VEHICLE SPEED CONTROL2
ENGINE AND ENGINE COOLING:ENGINE:DIESEL2
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH2
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)2
STRUCTURE:FRAME AND MEMBERS2
POWER TRAIN2
ELECTRONIC STABILITY CONTROL (ESC)2
FUEL/PROPULSION SYSTEM2
SERVICE BRAKES, HYDRAULIC:POWER ASSIST1
STEERING:HYDRAULIC POWER ASSIST:PUMP1
STEERING:LINKAGES1
EQUIPMENT:APPLIANCE:AIR CONDITIONER1
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR1
EXTERIOR LIGHTING:TURN SIGNAL1
FUEL SYSTEM, OTHER:FUEL INJECTION SYSTEM1
EQUIPMENT1
SUSPENSION:FRONT:WHEEL BEARING1
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:WHEEL SPEED SENSOR/TONE RING1
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM1
ENGINE AND ENGINE COOLING:COOLING SYSTEM1
POWER TRAIN:DRIVELINE1
SEAT BELTS1
SEATS1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS1
VISIBILITY1
STRUCTURE1
SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER1
EXTERIOR LIGHTING1
SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS1
EQUIPMENT ADAPTIVE/MOBILITY1
STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS1
WHEELS1
STRUCTURE:BODY1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE1

These are reports made to NHTSA, not verified diagnoses. More reports can reflect more vehicles, more time on the road, or greater reporting activity.

The reporting timeline

When reports arrived.

Reports by year filed, not by the year a problem occurred. Showing the latest 15 years with reports.

Year filed (last two digits)Latest report: Nov 30, 2021
Mileage, where supplied

60,000 miles is the median among 122 reports with usable mileage. The middle half spans 45,000–93,000 miles.

This describes the submitted reports. It does not predict when a vehicle will fail.

02 / Official safety campaigns

4 recall campaigns on file.

A campaign can cover only certain production dates or configurations. The count does not tell you whether an individual car has an open recall.

Jun 6, 2006 Safety recallSERVICE BRAKES, AIRCampaign 06E050000

Reported concern

CERTAIN FEDERAL-MOGUL NATIONAL AND CARQUEST AFTERMARKET HUB ASSEMBLIES, P/N 515058, SOLD FOR USE ON 2001-2006 GENERAL MOTORS 1500 AND 2500 4WD TRUCKS. ON THE SUBJECT HUB ASSEMBLIES, THE ABS SENSOR CORD DEPARTS FROM THE HUB ASSEMBLY AT A 90 DEGREE ANGLE. AS A RESULT, THERE IS A FIT ISSUE WITH THE BRAKE ROTOR DUST SHIELD INTERFERING WITH THE ABS SENSOR CORD. IF THE HUB ASSEMBLY IS INSTALLED DESPITE THIS INTERFERENCE, THE GAP BETWEEN THE ABS SENSOR AND THE TONE WHEEL MAY BE ALTERED. THIS MAY WEAKEN THE OUTPUT OF THE ABS SENSOR. DIMINISHED OUTPUT COULD RESULT IN AN UNWANTED ABS ACTIVATION AT LOW SPEEDS AND STOPPING DISTANCE COULD BE AFFECTED.

Manufacturer’s stated response

FEDERAL-MOGUL WILL NOTIFY ITS OWNERS AND WILL EITHER CREDIT THE CUSTOMERS ACCOUNT OR REPLACE THE UNIT. THE RECALL IS EXPECTED TO BEGIN DURING JUNE 2006. OWNERS CAN CONTACT FEDERAL-MOGUL CUSTOMER SERVICE AT 1-800-563-8507 EXT 3530.

Read campaign 06E050000 at NHTSA
May 19, 2006 Safety recallFUEL SYSTEM, GASOLINECampaign 06E043000

Reported concern

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Manufacturer’s stated response

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Read campaign 06E043000 at NHTSA
Feb 1, 2006 Safety recallSTEERINGCampaign 06E010000

Reported concern

CERTAIN FABTECH AFTERMARKET REPLACEMENT PITMAN ARMS, P/NOS. FTS71000 AND FTS71001, INSTALLED FOR USE ON CERTAIN 2001-2006 GM C/K 2500 PICK UP TRUCKS AND SPORT UTILITY VEHICLES. THE PIN LOCATED INSIDE THE PITMAN ARM CAN SHEAR OFF DUE TO A REVERSE BENDING FATIGUE CONDITION, RESULTING IN A TOTAL LOSS OF STEERING CONTROL.

Manufacturer’s stated response

FABTECH WILL NOTIFY OWNERS AND REPLACE THE PITMAN AND IDLER ARMS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING FEBRUARY 2006. OWNERS MAY CONTACT FABTECH AT 909-597-7800.

Read campaign 06E010000 at NHTSA
Nov 26, 2004 Safety recallEQUIPMENT ADAPTIVE/MOBILITYCampaign 04V562000

Reported concern

ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.

Manufacturer’s stated response

DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

Manufacturer campaign: 04E-058

Read campaign 04V562000 at NHTSA
Check this car’s VIN at NHTSA

03 / The manufacturer’s record

Instructions. Updates. Responses.

309 distinct communications list this model-year. Showing the latest 12. A matching model-year does not establish that every engine, trim or reported symptom is covered.

Jul 18, 2025 Service Bulletin/Repair InstructionsPIP5601CThis PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.NHTSA ID 11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11020816 at NHTSA
Apr 4, 2025 Service Bulletin/Repair InstructionsPIT5851FThis Preliminary information communicates an issues with the odometer being incorrect after a programming event and how the dealership can resolve the issue.NHTSA ID 11016674

This Preliminary information communicates an issues with the odometer being incorrect after a programming event and how the dealership can resolve the issue.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11016674 at NHTSA
Mar 28, 2025 Service Bulletin/Repair Instructions23-NA-001This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.NHTSA ID 11017252

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

Components: ELECTRICAL SYSTEM · UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11017252 at NHTSA
Dec 18, 2024 Service Bulletin/Repair Instructions03-06-01-023IThis service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.NHTSA ID 11012907

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

Components: ENGINE. Confirm detailed applicability in the original document.

Source record 11012907 at NHTSA
Oct 7, 2024 Service Bulletin/Repair Instructions03-06-01-023HThis service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.NHTSA ID 11010544

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

Components: ENGINE. Confirm detailed applicability in the original document.

Source record 11010544 at NHTSA
Sep 6, 2024 Service Bulletin/Repair InstructionsPIT3271PThis Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested an…NHTSA ID 11007208

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11007208 at NHTSA
Aug 26, 2024 Service CampaignGeneral CommunicationVehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updatin…NHTSA ID 11006621

Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.

Campaign / software reference: General Communication

Components: ELECTRICAL SYSTEM. Confirm detailed applicability in the original document.

Source record 11006621 at NHTSA
Aug 16, 2024 Service Bulletin/Repair InstructionsPIT6193This Preliminary information communicates to dealer instructions for diagnosing Google Maps concernsNHTSA ID 11006503

This Preliminary information communicates to dealer instructions for diagnosing Google Maps concerns

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11006503 at NHTSA
Jul 24, 2024 Service Bulletin/Repair Instructions24-NA-141GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin adv…NHTSA ID 11006421

GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the dealers to be more careful not to damage the transmissions during removal and to package the core properly for return.

Components: POWER TRAIN. Confirm detailed applicability in the original document.

Source record 11006421 at NHTSA
Jun 28, 2024 Service Bulletin/Repair Instructions16-NA-383This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier…NHTSA ID 11004761

This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up.

Components: ENGINE · FUEL/PROPULSION SYSTEM. Confirm detailed applicability in the original document.

Source record 11004761 at NHTSA
Jun 17, 2024 Service Bulletin/Repair Instructions18-NA-099This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.NHTSA ID 11004557

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11004557 at NHTSA
Jun 6, 2024 Service Bulletin/Repair Instructions24-NA-098This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and resolution info…NHTSA ID 11002312

This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and resolution information.

Components: ELECTRICAL SYSTEM. Confirm detailed applicability in the original document.

Source record 11002312 at NHTSA
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Records below contain the NHTSA bulk summary unless a document-reviewed explainer is linked. A service bulletin is not a safety recall or a promise of a free repair. Records may be revised or superseded; verify the current document with the manufacturer.

04 / Agency investigations

Official inquiries.

An investigation is an inquiry into a potential concern. Its presence does not establish a defect, and a closed case does not certify a car’s condition.

No investigation records matched this model-year in the snapshot.

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