The vehicle dossier US · 2001

2001 Ford
EXPLORERProblems & recalls

375 distinct owner reports in the NHTSA snapshot. Other components appears in 165 of them. Explore what was reported—and which official actions are on file.

Snapshot Sep 28, 2026Live NHTSA complaint API How this dossier is compiled

01 / Owner-reported evidence

What owners reported.

Categories attached to 375 distinct reports. A report can mention more than one component, so category totals can overlap.

Other components165 reports
Engine45 reports
Suspension43 reports
Transmission & drivetrain42 reports
Brakes33 reports
Body & structure29 reports
Electrical system29 reports
Air bags28 reports
Steering21 reports
Visibility17 reports
Fuel system11 reports
See original component labels
TIRES39
TIRES:TREAD/BELT22
SUSPENSION19
VEHICLE SPEED CONTROL19
POWER TRAIN:AUTOMATIC TRANSMISSION17
ELECTRICAL SYSTEM17
AIR BAGS:FRONTAL16
SEATS16
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP16
ENGINE AND ENGINE COOLING14
POWER TRAIN14
VEHICLE SPEED CONTROL:CRUISE CONTROL13
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE12
UNKNOWN OR OTHER11
STRUCTURE:BODY10
AIR BAGS10
SUSPENSION:FRONT9
STEERING:HYDRAULIC POWER ASSIST SYSTEM8
EQUIPMENT:APPLIANCE:AIR CONDITIONER6
STRUCTURE6
SEATS:FRONT ASSEMBLY:RECLINER6
ENGINE6
SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT5
STEERING5
VISIBILITY:GLASS, SIDE/REAR5
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER5
WHEELS5
VEHICLE SPEED CONTROL:ACCELERATOR PEDAL4
SUSPENSION:REAR4
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC4
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS4
STRUCTURE:FRAME AND MEMBERS4
STRUCTURE:BODY:DOOR4
SERVICE BRAKES, HYDRAULIC4
ENGINE AND ENGINE COOLING:ENGINE4
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP3
EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.3
STEERING:LINKAGES3
WHEELS:RIM3
SEAT BELTS:FRONT:RETRACTOR3
EXTERIOR LIGHTING:TURN SIGNAL3
SEAT BELTS:FRONT:ANCHORAGE3
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM3
FUEL SYSTEM, GASOLINE3
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH3
ELECTRICAL SYSTEM:WIRING3
STRUCTURE:BODY:HATCHBACK/LIFTGATE3
EXTERIOR LIGHTING3
STEERING:LINKAGES:TIE ROD ASSEMBLY2
EXTERIOR LIGHTING:HEADLIGHTS2
POWER TRAIN:AXLE ASSEMBLY2
SEAT BELTS:REAR/OTHER2
SEATS:FRONT ASSEMBLY:HEAD RESTRAINT2
EXTERIOR LIGHTING:BRAKE LIGHTS2
POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH2
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS2
WHEELS:LUGS/NUTS/BOLTS/STUDS2
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR2
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY2
POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT2
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS2
SEAT BELTS:FRONT:BUCKLE ASSEMBLY2
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR2
SUSPENSION:FRONT:WHEEL BEARING2
VISIBILITY/WIPER2
SERVICE BRAKES2
STRUCTURE:BODY:BUMPERS1
STEERING:GEAR BOX (OTHER THAN RACK AND PINION)1
SUSPENSION:FRONT:CONTROL ARM1
SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES1
POWER TRAIN:DRIVELINE:DRIVESHAFT1
ELECTRICAL SYSTEM:STARTER ASSEMBLY1
POWER TRAIN:DRIVELINE:CONSTANT VELOCITY JOINT1
EXTERIOR LIGHTING:TURN SIGNAL:SWITCH1
PARKING BRAKE:CONVENTIONAL1
ELECTRICAL SYSTEM:IGNITION1
STEERING:LINKAGES:KNUCKLE:SPINDLE:ARM1
EXTERIOR LIGHTING:TAIL LIGHTS1
STRUCTURE:BODY:TAILGATE1
ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS1
POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL)1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS1
SEATS:MID/REAR ASSEMBLY1
SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY:LEAF1
SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY1
TIRES:VALVE1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE1
VISIBILITY:WINDSHIELD WIPER/WASHER1
VISIBILITY:SUN/MOON ROOF ASSEMBLY1
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)1
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE1
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM1
VISIBILITY:WINDSHIELD1
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD1
STEERING:COLUMN LOCKING:ANTI-THEFT DEVICE1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS1
AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE1
FUEL SYSTEM, OTHER:DELIVERY:FUEL PUMP1
SUSPENSION:FRONT:SPRINGS:COIL SPRINGS1
SUSPENSION:FRONT:CONTROL ARM:UPPER BALL JOINT1
AIR BAGS:SIDE/WINDOW1
VISIBILITY:REAR WINDOW WIPER/WASHER:MOTOR1
POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES1
STEERING:GEAR BOX:SHAFT PITMAN1
POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT1
EQUIPMENT:ELECTRICAL1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM1
STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS1
ENGINE AND ENGINE COOLING:COOLING SYSTEM1
ELECTRICAL SYSTEM:IGNITION:MODULE1
LATCHES/LOCKS/LINKAGES:HOOD:LATCH1
POWER TRAIN:MANUAL TRANSMISSION1
STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS1
FUEL SYSTEM, OTHER1
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY1
LATCHES/LOCKS/LINKAGES:DOORS:LATCH1
FUEL/PROPULSION SYSTEM1
EQUIPMENT ADAPTIVE/MOBILITY1
SEAT BELTS1
TRACTION CONTROL SYSTEM1

These are reports made to NHTSA, not verified diagnoses. More reports can reflect more vehicles, more time on the road, or greater reporting activity.

The reporting timeline

When reports arrived.

Reports by year filed, not by the year a problem occurred. Showing the latest 15 years with reports.

Year filed (last two digits)Latest report: May 5, 2021
Mileage, where supplied

90,000 miles is the median among 113 reports with usable mileage. The middle half spans 41,000–123,587 miles.

This describes the submitted reports. It does not predict when a vehicle will fail.

02 / Official safety campaigns

12 recall campaigns on file.

A campaign can cover only certain production dates or configurations. The count does not tell you whether an individual car has an open recall.

Oct 13, 2009 Safety recallVEHICLE SPEED CONTROLCampaign 09V399000

Reported concern

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Manufacturer’s stated response

FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

Manufacturer campaign: 09S09

Read campaign 09V399000 at NHTSA
May 11, 2009 Safety recallEXTERIOR LIGHTING:HEADLIGHTSCampaign 09E025000

Reported concern

DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Manufacturer’s stated response

DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

Read campaign 09E025000 at NHTSA
Apr 7, 2009 Safety recallEXTERIOR LIGHTINGCampaign 09E012000

Reported concern

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Manufacturer’s stated response

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

Read campaign 09E012000 at NHTSA
Aug 3, 2007 Safety recallVEHICLE SPEED CONTROLCampaign 07V336000

Reported concern

ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Manufacturer’s stated response

DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

Manufacturer campaign: 05S28

Read campaign 07V336000 at NHTSA
Jun 13, 2006 Safety recallFUEL SYSTEM, GASOLINECampaign 06E056000

Reported concern

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

Manufacturer’s stated response

UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

Read campaign 06E056000 at NHTSA
May 24, 2006 Safety recallEXTERIOR LIGHTINGCampaign 06E049000

Reported concern

CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Manufacturer’s stated response

CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

Read campaign 06E049000 at NHTSA
Mar 23, 2006 Safety recallEXTERIOR LIGHTINGCampaign 06E026000

Reported concern

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Manufacturer’s stated response

PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Read campaign 06E026000 at NHTSA
Aug 5, 2003 Safety recallSEATS:FRONT ASSEMBLY:RECLINERCampaign 03V281000

Reported concern

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH HIGH BACK SEATS, THE UPPER BOLT ON THE DRIVER'S SIDE HIGH BACK SEAT, THAT ATTACHES THE SEAT RECLINER MECHANISM TO THE SEAT BACK FRAME, COULD FRACTURE. IF THE BOLT FRACTURES AND DOES NOT JAM IN THE SEAT BACK FRAME, THE SEAT BACK MAY RECLINE UNTIL IT MAKES CONTACT WITH AN OBJECT BEHIND THE SEAT, SUCH AS THE SECOND ROW SEAT CUSHION.

Manufacturer’s stated response

DEALERS WILL REPLACE THE DRIVER SEAT UPPER BOLT WITH A METAL SPACER AND BOLT. IN ADDITION, SEATS WITH TUBULAR BACK FRAMES WILL HAVE THE FULLY THREADED LOWER RECLINER BOLT REPLACED WITH A PARTIALLY THREADED BOLT. OWNER NOTIFICATION BEGAN ON AUGUST 29, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Manufacturer campaign: 03S04

Read campaign 03V281000 at NHTSA
Aug 5, 2003 Safety recallVEHICLE SPEED CONTROL:CABLESCampaign 03V280000

Reported concern

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL AND 4.0L SOHC ENGINES, IF THE STRAND COVER ON THE SPEED CONTROL CABLE BECOMES FLARED AT THE END, THE SPEED CONTROL CABLE MAY BIND WHEN THE SPEED CONTROL IS ACTIVATED.

Manufacturer’s stated response

DEALERS WILL INSPECT THE SPEED CONTROL CABLE AND, IF NECESSARY, REPLACE IT. OWNER NOTIFICATION BEGAN AUGUST 29, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

Manufacturer campaign: 03S03

Read campaign 03V280000 at NHTSA
Mar 7, 2003 Safety recallSTRUCTURECampaign 03V094000

Reported concern

CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.

Manufacturer’s stated response

DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.

Read campaign 03V094000 at NHTSA
May 22, 2001 Safety recallTIRES:TREAD/BELTCampaign 01X001000

Reported concern

THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE DESIGN TO STRESS, AGING, AND MANUFACTURING DIFFERENCES BETWEEN PLANTS. FORD IS REPLACING THESE TIRES TO PREVENT POSSIBLE PREMATURE TIRE FAILURE. VEHICLE DESCRIPTION: THE VEHICLES LISTED BELOW MAY HAVE BEEN ORIGINALLY EQUIPPED WITH FIRESTONE WILDERNESS AT TIRES OR MAY HAVE HAD WILDERNESS AT TIRES INSTALLED DURING THE FIRESTONE RECALL LAUNCHED IN AUGUST 2000. CERTAIN 1991 THROUGHT 2002 FORD EXPLORER CERTAIN 2001 THROUGHT 2002 EXPLORER SPORT, AND SPORT TRAC CERTAIN 1997 THROUGH 2002 MERCURY MOUNTAINEER CERTAIN 1991 THROUGH 2001 RANGER CERTAIN 1999 THROUGH 2001 EXPEDITION CERTAIN 1991 THROUGH 1994, AND 1997 MODEL YEAR F-SERIES CERTAIN 1991 THROUGH 1994 BRONCO NOTE: BOTH ORIGINAL EQUIPMENT AND REPLACEMENT TIRES ARE AFFECTED.

Manufacturer’s stated response

THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.

Manufacturer campaign: 01B77

Read campaign 01X001000 at NHTSA
Oct 17, 2000 Safety recallEQUIPMENT:OTHER:LABELSCampaign 00V313000

Reported concern

VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF PART 567.4, "CERTIFICATION." THESE VEHICLES WERE SHIPPED FROM THE ASSEMBLY PLANT WITHOUT SAFETY CERTIFICATION LABELS.

Manufacturer’s stated response

DEALERS WILL REPLACE THE CERTIFICATION LABELS.

Manufacturer campaign: 00L10

Read campaign 00V313000 at NHTSA
Check this car’s VIN at NHTSA

03 / The manufacturer’s record

Instructions. Updates. Responses.

115 distinct communications list this model-year. Showing the latest 12. A matching model-year does not establish that every engine, trim or reported symptom is covered.

May 16, 2008 Service Bulletin/Repair InstructionsCSP-08B01FORD: CERTAIN 1999-2001 MODEL YEAR VEHICLES UP TO 6000 LB GVWR REGISTERED IN NEW YORK AND CERTAIN 2001 VEHICLES UP TO 6000 LB GVWR REGISTERED IN THE STATE OF MAINE, CERTIFIED FOR SALE IN CALIFORNIA-FEDERAL EMISSION WARRANTY REF…NHTSA ID 10026389

FORD: CERTAIN 1999-2001 MODEL YEAR VEHICLES UP TO 6000 LB GVWR REGISTERED IN NEW YORK AND CERTAIN 2001 VEHICLES UP TO 6000 LB GVWR REGISTERED IN THE STATE OF MAINE, CERTIFIED FOR SALE IN CALIFORNIA-FEDERAL EMISSION WARRANTY REFUND. *PE

Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR. Confirm detailed applicability in the original document.

Source record 10026389 at NHTSA
Jun 7, 2005 Service Bulletin/Repair Instructions042421SAFETY BELT RETRACTION SPEED. *TTNHTSA ID 10014138

SAFETY BELT RETRACTION SPEED. *TT

Components: SEAT BELTS:FRONT:RETRACTOR. Confirm detailed applicability in the original document.

Source record 10014138 at NHTSA
Apr 1, 2005 Service Bulletin/Repair Instructions030508FRONT AXLE LEAKS FLUID FROM VENT TUBE - VEHICLES EQUIPPED WITH 4X4 OR AWD. *TTNHTSA ID 10017891

FRONT AXLE LEAKS FLUID FROM VENT TUBE - VEHICLES EQUIPPED WITH 4X4 OR AWD. *TT

Components: POWER TRAIN:AXLE ASSEMBLY. Confirm detailed applicability in the original document.

Source record 10017891 at NHTSA
Dec 31, 2004 Service Bulletin/Repair Instructions0471WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TTNHTSA ID 10008201

WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT

Components: ELECTRICAL SYSTEM. Confirm detailed applicability in the original document.

Source record 10008201 at NHTSA
Dec 27, 2004 Service Bulletin/Repair Instructions04251ALUMINUM CORROSION - SERVICE TIP. *TTNHTSA ID 10014165

ALUMINUM CORROSION - SERVICE TIP. *TT

Components: STRUCTURE:BODY. Confirm detailed applicability in the original document.

Source record 10014165 at NHTSA
Dec 13, 2004 Service Bulletin/Repair Instructions042419REVISED PROCEDURE FOR ADJUSTING ALIGNMENT ON ALL SUSPENSIONS - NEW RIGHT HAND UPPER CONTROL ARM DESIGN FOR TORSION BAR FRONT SUSPENSIONS. *TTNHTSA ID 10014096

REVISED PROCEDURE FOR ADJUSTING ALIGNMENT ON ALL SUSPENSIONS - NEW RIGHT HAND UPPER CONTROL ARM DESIGN FOR TORSION BAR FRONT SUSPENSIONS. *TT

Components: SUSPENSION:FRONT. Confirm detailed applicability in the original document.

Source record 10014096 at NHTSA
Dec 13, 2004 Service Bulletin/Repair Instructions042107GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TTNHTSA ID 10014086

GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

Components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM). Confirm detailed applicability in the original document.

Source record 10014086 at NHTSA
Dec 13, 2004 Service Bulletin/Repair Instructions04189REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TTNHTSA ID 10014062

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

Components: VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW. Confirm detailed applicability in the original document.

Source record 10014062 at NHTSA
Sep 6, 2004 Service Bulletin/Repair Instructions04174MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TTNHTSA ID 10013116

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT

Components: ELECTRICAL SYSTEM. Confirm detailed applicability in the original document.

Source record 10013116 at NHTSA
Aug 9, 2004 Service Bulletin/Repair Instructions041514REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TTNHTSA ID 10011159

REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT

Components: VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT. Confirm detailed applicability in the original document.

Source record 10011159 at NHTSA
Aug 9, 2004 Service Bulletin/Repair Instructions020801RATTLE NOISE FROM PRIMARY CHAIN DRIVE AREA 2000-3000 RPM - 4.0L SOHC ENGINE. *TTNHTSA ID 10011150

RATTLE NOISE FROM PRIMARY CHAIN DRIVE AREA 2000-3000 RPM - 4.0L SOHC ENGINE. *TT

Components: ENGINE AND ENGINE COOLING:ENGINE. Confirm detailed applicability in the original document.

Source record 10011150 at NHTSA
Jul 12, 2004 Service Bulletin/Repair Instructions031501INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TTNHTSA ID 10009321

INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT

Components: VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT. Confirm detailed applicability in the original document.

Source record 10009321 at NHTSA
Browse all manufacturer records by page

Records below contain the NHTSA bulk summary unless a document-reviewed explainer is linked. A service bulletin is not a safety recall or a promise of a free repair. Records may be revised or superseded; verify the current document with the manufacturer.

04 / Agency investigations

Official inquiries.

An investigation is an inquiry into a potential concern. Its presence does not establish a defect, and a closed case does not certify a car’s condition.

Opened Sep 22, 2005 ClosedSPARK PLUG EJECTION FROM CYLINDER HEADDP05005

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Recorded closure: Jan 4, 2006

Find investigation DP05005
Opened May 21, 2003 ClosedFRONT SEAT BACK RECLINER ATTACHMENTPE03020

BY LETTER DATED AUGUST 4, 2003, FORD NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V281) INVOLVING CERTAIN MODEL YEAR (MY) 1998-2001 FORD EXPLORER / MERCURY MOUNTAINEER 4-DOOR, MY 1998-2000 FORD EXPLORER 2-DOOR AND MY 2001-2002 FORD EXPLORER SPORT AND SPORT TRAC VEHICLES EQUIPPED WITH HIGH BACK SEATS.COMPLAINTS ALLEGE THAT THE DRIVER'S SEAT BACK RECLINED WITHOUT WARNING.A BOLT BETWEEN THE UPPER SEAT RECLINER ATTACHMENT AND THE SEAT BACK FRAME MAY FRACTURE.FORD WILL REPLACE THE BOLT THAT ATTACHES THE SEAT RECLINER MECHANISM TO THE SEAT BACK FRAME ON THE DRIVER SIDE SEAT.BASED ON FORD'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Recorded closure: Sep 5, 2003

Campaign reference in the source: 03V281000

Find investigation PE03020

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