The vehicle dossier US · 2022

2022 Ford
EXPEDITIONProblems & recalls

113 distinct owner reports in the NHTSA snapshot. Other components appears in 55 of them. Explore what was reported—and which official actions are on file.

Snapshot Sep 28, 2026Live NHTSA complaint API How this dossier is compiled

01 / Owner-reported evidence

What owners reported.

Categories attached to 113 distinct reports. A report can mention more than one component, so category totals can overlap.

Other components55 reports
Electrical system19 reports
Transmission & drivetrain15 reports
Fuel system14 reports
Body & structure13 reports
Engine10 reports
Visibility9 reports
Brakes9 reports
Steering3 reports
Air bags2 reports
Suspension2 reports
See original component labels
UNKNOWN OR OTHER19
ELECTRICAL SYSTEM19
POWER TRAIN15
FORWARD COLLISION AVOIDANCE: ADAPTIVE CRUISE CONTROL10
ENGINE10
VEHICLE SPEED CONTROL7
STRUCTURE:BODY7
FUEL/PROPULSION SYSTEM7
SERVICE BRAKES6
FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING6
FUEL SYSTEM, GASOLINE6
FORWARD COLLISION AVOIDANCE: WARNINGS5
STRUCTURE4
VISIBILITY/WIPER3
SEAT BELTS3
EXTERIOR LIGHTING3
BACK OVER PREVENTION3
LANE DEPARTURE: ASSIST3
EQUIPMENT:APPLIANCE:TV/RADIO/SPEAKERS3
LANE DEPARTURE: BLIND SPOT DETECTION3
VISIBILITY3
STEERING3
AIR BAGS2
BACK OVER PREVENTION: REARVIEW SYSTEM BRAKING2
SUSPENSION2
WHEELS2
SERVICE BRAKES, HYDRAULIC2
SEAT BELTS: REAR/OTHER:BUCKLE ASSEMBLY1
VISIBILITY:SUN/MOON ROOF ASSEMBLY1
VISIBILITY:GLASS, SIDE/REAR1
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP:CONTROL/DRIVE MODULE1
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:CONDENSOR/EVAPORATOR1
VEHICLE SPEED CONTROL:CRUISE CONTROL1
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL1
SEATS1
TIRES1
TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR1
STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS1
STRUCTURE:BODY:HATCHBACK/LIFTGATE1
FORWARD COLLISION AVOIDANCE1
Carry Handle, Shell, Base1
Chest Clip, Buckle, Harness1
BACK OVER PREVENTION: WARNINGS1
LANE DEPARTURE: WARNING1

These are reports made to NHTSA, not verified diagnoses. More reports can reflect more vehicles, more time on the road, or greater reporting activity.

The reporting timeline

When reports arrived.

Reports by year filed, not by the year a problem occurred. Showing the latest 5 years with reports.

Year filed (last two digits)Latest report: Sep 17, 2026
Mileage, where supplied

30,000 miles is the median among 26 reports with usable mileage. The middle half spans 14,000–41,000 miles.

This describes the submitted reports. It does not predict when a vehicle will fail.

02 / Official safety campaigns

12 recall campaigns on file.

A campaign can cover only certain production dates or configurations. The count does not tell you whether an individual car has an open recall.

Jun 9, 2026 Safety recallSTRUCTURE:INTERIOR PANELS:CENTER CONSOLECampaign 26V368000

Reported concern

Ford Motor Company (Ford) is recalling certain 2018-2024 Expedition vehicles. The chrome plating on the center console may bubble and peel, resulting in sharp edges.

Manufacturer’s stated response

Dealers will inspect and replace the center consoles as necessary, free of charge. Interim letters, notifying owners of the safety risk, were mailed June 16, 2026. Additional letters will be sent once the remedy is available, anticipated in January 2027. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S38. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on June 10, 2026.

Manufacturer campaign: 26S38

Read campaign 26V368000 at NHTSA
May 27, 2026 Safety recallSEAT BELTS:PRETENSIONERCampaign 26V344000

Reported concern

Ford Motor Company (Ford) is recalling certain 2018-2022 Expedition and Lincoln Navigator vehicles. The seat belt pretensioner in the driver and/or front passenger seat may inadvertently lock the seat belt, which will not allow the belt to retract or extend.

Manufacturer’s stated response

Dealers will inspect and replace the seat belt retractors as necessary, free of charge. Interim letters, notifying owners of the safety risk, were mailed June 8, 2026. Additional letters will be sent once the remedy is available, anticipated in August 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S34. This recall replaces and expands previous NHTSA recalls 24V099 and 25V197. Vehicles previously inspected or repaired under the prior recalls will need the new repair completed.

Manufacturer campaign: 26S34

Read campaign 26V344000 at NHTSA
Mar 31, 2026 Safety recallVISIBILITY:WINDSHIELD WIPER/WASHER:LINKAGESCampaign 26V204000

Reported concern

Ford Motor Company (Ford) is recalling certain 2021-2023 Lincoln Navigator, Expedition, and 2022-2023 F-250 SD, F-350 SD, F-450 SD, F-550 SD, and F-600 SD vehicles. The windshield wiper arms may break, causing the wipers to fail.

Manufacturer’s stated response

Dealers will inspect and replace the wiper arms, as necessary, free of charge. Owner notification letters were mailed August 5, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S24.Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on April 1, 2026.

Manufacturer campaign: 26S24

Read campaign 26V204000 at NHTSA
Feb 20, 2026 Safety recallEXTERIOR LIGHTING:TAIL LIGHTSCampaign 26V104000

Reported concern

Ford Motor Company (Ford) is recalling certain 2021-2026 F-150, 2022-2026 F-250 SD, F-350 SD, F-450 SD, F-550 SD, Maverick, 2024-2026 Ranger, 2023-2026 F-600 SD, 2022-2027 Lincoln Navigator, Expedition, and 2026 E-Transit vehicles. When towing a trailer, the integrated trailer module (ITRM) may lose communication with the vehicle, possibly causing a loss of brake and turn signal lights, or a loss of brake function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, " Lamps, Reflective Devices, and Associated Equipment."

Manufacturer’s stated response

The integrated trailer module software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed March 25, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C10. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning March 17, 2026.

Manufacturer campaign: 26C10

Read campaign 26V104000 at NHTSA
Oct 24, 2025 Safety recallVISIBILITY:SUN/MOON ROOF ASSEMBLYCampaign 25V729000

Reported concern

Ford Motor Company (Ford) is recalling certain 2021-2022 Expedition, Lincoln Navigator, 2021-2023 F-150, 2022 F-250 SD, F-350 SD, and F-450 SD vehicles. The moonroof wind deflector clips may be inadequately attached to the moonroof frame, which can result in the wind deflector detaching from the vehicle.

Manufacturer’s stated response

Dealers will inspect and repair the moonroof wind deflector as necessary, free of charge. Owner notification letters were mailed November 10, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SB7. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 30, 2025.

Manufacturer campaign: 25SB7

Read campaign 25V729000 at NHTSA
Jul 7, 2025 Safety recallFUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMPCampaign 25V455000

Reported concern

Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco, Explorer, Lincoln Aviator, F-250 SD, F-350 SD, F-450 SD, F-550 SD, 2021-2022 Lincoln Navigator, Mustang, F-150, and 2022 Expedition vehicles. The low-pressure fuel pump may fail, which can result in an engine stall while driving.

Manufacturer’s stated response

Dealers will replace the low pressure fuel pump on super duty vehicles and update the powertrain control module (PCM) software on all other affected vehicles, free of charge. Owner notification letters were mailed July 27, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S75.

Manufacturer campaign: 25S75

Read campaign 25V455000 at NHTSA
May 9, 2025 Safety recallBACK OVER PREVENTION:SOFTWARECampaign 25V315000

Reported concern

Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco, F-150, 2021-2024 Edge, 2022-2025 Escape, F-250, F-350, F-450, F-550, F-600, 2022-2024 Expedition, 2022-2025 Transit, 2021-2023 Mach-E, 2024 Ranger, Mustang, 2021-2023 Lincoln Nautilus, 2022-2024 Navigator, and 2023-2024 Corsair vehicles. A software error may cause the rearview camera image to delay, freeze, or not display when the vehicle is in reverse.

Manufacturer’s stated response

The accessory protocol interface module (APIM) software will be updated by a dealer or through an over-the-air update, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model and model years. Interim letters notifying owners of the safety risk were mailed on June 26, 2025. Additional letters will be mailed once the final remedy is available on each phase. Owner notification letters were sent on October 8, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S49.

Manufacturer campaign: 25S49

Read campaign 25V315000 at NHTSA
May 9, 2025 Safety recallSERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGSCampaign 25V314000

Reported concern

Ford Motor Company (Ford) is recalling certain 2022-2024 Navigator and Expedition vehicles. The front brake lines may contact the engine air cleaner outlet pipe and become damaged, possibly resulting in a brake fluid leak and reduced brake function.

Manufacturer’s stated response

Dealers will inspect the front brake line and replace the brake line or air cleaner outlet pipe, as necessary, free of charge. Owner notification letters were mailed May 29, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S47.

Manufacturer campaign: 25S47

Read campaign 25V314000 at NHTSA
Feb 28, 2025 Safety recallELECTRICAL SYSTEM: INTEGRATED TRAILER BRAKE CONTROLCampaign 25V132000

Reported concern

Ford Motor Company (Ford) is recalling certain 2021-2022 F-150, 2022 Maverick, Expedition, Lincoln Navigator, F-250, F-350, F-450, and F-550 vehicles previously repaired incorrectly under recall number 22V-193. Due to a software error, a towed trailer equipped with an electric or electric-over hydraulic brake system may not brake.

Manufacturer’s stated response

Dealers will update the integrated trailer brake control module software, free of charge. Owner notification letters were mailed April 11, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S18.

Manufacturer campaign: 25S15

Read campaign 25V132000 at NHTSA
Nov 8, 2024 Safety recallEQUIPMENT:OTHER:LABELSCampaign 24V852000

Reported concern

Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

Manufacturer’s stated response

Ford will mail owners the warning labels, free of charge. Owner notification letters were mailed December 19, 2024. Owners may call Ford customer service at 1-866-436-7332. Ford's number for this recall is 24C39.

Manufacturer campaign: 24C39

Read campaign 24V852000 at NHTSA
Jun 9, 2023 Safety recallEQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUALCampaign 23V420000

Reported concern

Ford Motor Company (Ford) is recalling certain 2018-2023 Expedition and Lincoln Navigator vehicles equipped with third-row seating; and 2019-2023 F-Super Duty F-250, F-350, F-450, and F-550 SuperCab vehicles. The owner's manual does not include instructions for adjusting or removing certain head restraints. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 202, "Head Restraints."

Manufacturer’s stated response

Ford will mail the Owner's Manual addendums that describe how to adjust and remove the head restraints for the center seating positions, free of charge. Owner notification letters were mailed July 21, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C20.

Manufacturer campaign: 23C20

Read campaign 23V420000 at NHTSA
Mar 25, 2022 Safety recallELECTRICAL SYSTEM: INTEGRATED TRAILER BRAKE CONTROLCampaign 22V193000

Reported concern

Ford Motor Company (Ford) is recalling certain 2021-2022 F-150, 2022 Maverick, Expedition, Lincoln Navigator, F-250, F-350, F-450, and F-550 vehicles. Due to a software error, a towed trailer equipped with an electric or electric-over hydraulic brake system may not brake.

Manufacturer’s stated response

Dealers will update the integrated trailer brake control module software, free of charge. Owner notification letters were mailed April 22, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S17.

Manufacturer campaign: 22S17

Read campaign 22V193000 at NHTSA
Check this car’s VIN at NHTSA

03 / The manufacturer’s record

Instructions. Updates. Responses.

201 distinct communications list this model-year. Showing the latest 12. A matching model-year does not establish that every engine, trim or reported symptom is covered.

Aug 22, 2026 Service Bulletin/Repair InstructionsSSM 55100For Various Ford and Lincoln vehicles, if diagnostics lead to the replacement of the front seat cushion cover J-clips, lower-level service parts are now available. Use service part W709919-S901 if the J-clip is completely detac…NHTSA ID 11036530

For Various Ford and Lincoln vehicles, if diagnostics lead to the replacement of the front seat cushion cover J-clips, lower-level service parts are now available. Use service part W709919-S901 if the J-clip is completely detached from the seat cover and W715386-S424 if the clip is still partially attached. It is not necessary to replace the seat cover if only the J-clip is separating from the cover. Refer to PTS Home > Technical Assistance > Technical Support Videos > Section 501- Body and Paint > Seat J-Clips. For claiming, use causal parts from list below and labor operations 63100A and 63100A5. Causal Parts for claiming: Bronco/Bronco Sport/Escape/Explorer/Expedition/Navigator: 7862900 or 7862901 F-150/F-Super Duty: 1562900 or 1562901 Ranger/Maverick: 6062900 or 6062901

Components: SEATS · UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11036530 at NHTSA
Aug 12, 2026 Service Bulletin/Repair InstructionsTSB 26-2366Some vehicles listed in the Model statement above may exhibit a condition where certain devices built on the Android OS platform (including Voxx rear seat entertainment system) indicate they are connected to the vehicles Wi-Fi…NHTSA ID 11036266

Some vehicles listed in the Model statement above may exhibit a condition where certain devices built on the Android OS platform (including Voxx rear seat entertainment system) indicate they are connected to the vehicles Wi-Fi hotspot, but internet performance is degraded. Symptoms may include no internet access, intermittent connectivity, and/or limited/very low streaming capability. Some websites/apps may partially load while others do not load at all, despite showing Connected. This may be due to the telematics control unit (TCU) software.

Components: ELECTRICAL SYSTEM · UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11036266 at NHTSA
Jul 23, 2026 Service Bulletin/Repair InstructionsSSM 55031Some 2021-2026 Ford/Lincoln vehicles may exhibit various symptoms including but not limited to the auto start/stop system not operating as intended with a "Check Charging System" message in the instrument panel cluster (IPC) wh…NHTSA ID 11035269

Some 2021-2026 Ford/Lincoln vehicles may exhibit various symptoms including but not limited to the auto start/stop system not operating as intended with a "Check Charging System" message in the instrument panel cluster (IPC) while the charging system is operating properly with no charging related diagnostic trouble codes (DTC) stored. This may be due to someone using an aftermarket programmer to change the body control module (BCM) configuration to disable the auto start/stop system or perform other unsupported programming modifications. To correct this condition on F-150 and Bronco vehicles, download and run the Ford Diagnosis and Repair System (FDRS) application titled "BCM-Charging System Configuration Correction". Running this application will determine if the BCM configuration was modified by the customer and if so, provide the option to return the configuration back to factory settings. For other vehicle models exhibiting concerns related to unsupported aftermarket BCM programming, submit a Technical Support Request (TSR) requesting support to revert the BCM configuration

Components: ELECTRICAL SYSTEM · FUEL/PROPULSION SYSTEM · UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11035269 at NHTSA
Jul 21, 2026 Service Bulletin/Repair InstructionsSSM 55028Some 2021-2024 Ford and Lincoln vehicles may exhibit an "Updating SYNC" message on the vehicle center display screen after an over the air (OTA) update. The message can be cleared from the center display screen and SYNC can be …NHTSA ID 11035267

Some 2021-2024 Ford and Lincoln vehicles may exhibit an "Updating SYNC" message on the vehicle center display screen after an over the air (OTA) update. The message can be cleared from the center display screen and SYNC can be used normally, but it will re-appear at every subsequent ignition cycle. Inform customers that engineering is currently working on a software update solution for this condition to be delivered OTA expected in late Q3 2026. Software will update automatically if vehicle connectivity is enabled in the vehicles settings. Monitor Professional Technician System (PTS) for additional information.

Components: ELECTRICAL SYSTEM · UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11035267 at NHTSA
Jul 20, 2026 Over The AirPCM-26.20.4 Exped&Nav25S75 Recall remedy -Powertrain Control Module update to introduce logic to prevent low pressure fuel pump binding and maintain fuel flow to the engine.NHTSA ID 11035259

25S75 Recall remedy -Powertrain Control Module update to introduce logic to prevent low pressure fuel pump binding and maintain fuel flow to the engine.

Campaign / software reference: PCM-26.20.4

Components: ELECTRICAL SYSTEM · FUEL/PROPULSION SYSTEM. Confirm detailed applicability in the original document.

Source record 11035259 at NHTSA
Jul 9, 2026 Emissions26E04NEW VEHICLE DELIVERY HOLD - Emissions Recall 26E04 Certain 2021-2025 Model Year F-150, Maverick, Mustang, Ranger, Expedition, Bronco Sport, Explorer, Bronco, Navigator, and Aviator Vehicles Powertrain Control Module Software Up…NHTSA ID 11035465

NEW VEHICLE DELIVERY HOLD - Emissions Recall 26E04 Certain 2021-2025 Model Year F-150, Maverick, Mustang, Ranger, Expedition, Bronco Sport, Explorer, Bronco, Navigator, and Aviator Vehicles Powertrain Control Module Software Update

Components: ELECTRICAL SYSTEM · UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11035465 at NHTSA
Jul 2, 2026 Service Bulletin/Repair InstructionsTSB 26-2309This bulletin supersedes 26-2241. Reason For Update: update the parts list to correct the claim quantity of the part number JB3Z-4B496-B from 3 to 6. Some of the vehicles listed in the Model statement above may exhibit at least…NHTSA ID 11034224

This bulletin supersedes 26-2241. Reason For Update: update the parts list to correct the claim quantity of the part number JB3Z-4B496-B from 3 to 6. Some of the vehicles listed in the Model statement above may exhibit at least one of the following conditions: * Harsh 3-4, 4-5 upshifts * Harsh 5-3, 4-3 downshifts * Harsh reverse engagements These symptoms may be worse when cold. This may be due to the F clutch friction plates brinelling into the clutch and planetary container cylinder (7B177).

Components: POWER TRAIN. Confirm detailed applicability in the original document.

Source record 11034224 at NHTSA
Jun 24, 2026 Service Bulletin/Repair InstructionsTSB 26-2297Some of the vehicles listed in the model statement above equipped with SYNC4 may experience a blank center display screen or black center display after welcome animation. The rear-view camera will still function when shifting t…NHTSA ID 11034134

Some of the vehicles listed in the model statement above equipped with SYNC4 may experience a blank center display screen or black center display after welcome animation. The rear-view camera will still function when shifting the vehicle to reverse under these conditions.

Components: ELECTRICAL SYSTEM · UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11034134 at NHTSA
Jun 11, 2026 Over The AirITRM-26.B04 Expedition26C10 Recall remedy -Addresses instances where the trailer lights and trailer brakes may not functionNHTSA ID 11033811

26C10 Recall remedy -Addresses instances where the trailer lights and trailer brakes may not function

Campaign / software reference: ITRM-26.B04

Components: ELECTRICAL SYSTEM · EXTERIOR LIGHTING · SERVICE BRAKES. Confirm detailed applicability in the original document.

Source record 11033811 at NHTSA
Jun 9, 2026 Service Bulletin/Repair InstructionsSSM 54906Some 2022-2023 Expedition vehicles equipped with a 15-inch multi-function display (minor feature code HJGAY) may exhibit an incorrectly sized image displayed on the 360-degree camera after updating the imaging processing module…NHTSA ID 11033777

Some 2022-2023 Expedition vehicles equipped with a 15-inch multi-function display (minor feature code HJGAY) may exhibit an incorrectly sized image displayed on the 360-degree camera after updating the imaging processing module A (IPMA) software and/or replacing the IPMA module. To correct this condition, download and run the "IPMA - Processing Module A (IPMA) 360 View Camera Configuration" application using the latest software level of the Ford Diagnosis and Repair System (FDRS) scan tool. If the incorrectly sized image displayed on the 360-degree camera is still present, continue with normal diagnostics and repair as necessary outside of this article. Refer to the Workshop Manual, Section 413-13B > Parking Aid - Vehicles With: Parking Aid Camera > Diagnosis and Testing. For claiming, use causal part 14G647 and labor operations 12651D and 12651D4. <br /><br /> To confirm if a vehicle is built with minor feature code HJGAY, review the build information by double-clicking the vehicle identification number (VIN) in the upper left corner in the Professional Technician System (PTS).

Components: ELECTRICAL SYSTEM · UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11033777 at NHTSA
Jun 8, 2026 Service Bulletin/Repair InstructionsSSM 54905Some 2022-2024 Expedition equipped with driver's assistance package (minor feature codes DBCBB or DBCBC) may exhibit various driver assistance feature warning messages displayed in the instrument panel cluster (IPC) with variou…NHTSA ID 11033776

Some 2022-2024 Expedition equipped with driver's assistance package (minor feature codes DBCBB or DBCBC) may exhibit various driver assistance feature warning messages displayed in the instrument panel cluster (IPC) with various invalid data/lost communication diagnostic trouble codes (DTC) stored in the power steering control module (PSCM) and/or anti-lock brake (ABS) module. To correct this condition, download and run the "IPMA - Image Processing Module A (IMPA) Software Update" application using the latest software level of the Ford Diagnosis and Repair System (FDRS). For claiming, use causal part 14G647 and labor operation MT14G647SSM up to 1.0 hours. <br /><br /> If the IPMA is failing to communicate, download and run the "IPMA - Image Processing Module A (IPMA) Recovery" application in the FDRS scan tool. Select and run the IPMA Recovery  Flash Erase option from the menu. Once communication has been restored with the IPMA, download and run the "IPMA - Image Processing Module (IPMA) Alignment" application in the FDRS and download and run the "IPMA - Image Processing Module A (IPMA) Software

Components: ELECTRICAL SYSTEM · UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11033776 at NHTSA
May 29, 2026 Over The AirECG-26.2.11.4.1 ExpeditioQuality improvements include: - Enhanced system performance, disk usage limits and memory monitoringNHTSA ID 11033548

Quality improvements include: - Enhanced system performance, disk usage limits and memory monitoring

Campaign / software reference: ECG-26.2.11.4.1

Components: ELECTRICAL SYSTEM · UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11033548 at NHTSA
Browse all manufacturer records by page

Records below contain the NHTSA bulk summary unless a document-reviewed explainer is linked. A service bulletin is not a safety recall or a promise of a free repair. Records may be revised or superseded; verify the current document with the manufacturer.

04 / Agency investigations

Official inquiries.

An investigation is an inquiry into a potential concern. Its presence does not establish a defect, and a closed case does not certify a car’s condition.

Opened Jul 29, 2024 ClosedLow-pressure fuel pump failurePE24019

On July 29, 2024, the Office of Defects Investigation (ODI) opened PE24019 to investigate complaints of low-pressure fuel pump failures in MY 2021 Ford Bronco vehicles. Some consumers reported that the failure occurred without warning while driving, resulting in a complete loss of motive power with no ability to restart the engine. Ford determined that several other vehicle models contain low-pressure fuel pumps substantially similar to the 2021 Ford Bronco, including the 2022-2023 Ford Bronco, 2018-2023 Ford F-150, 2022-2023 Ford Expedition, 2019-2023 Lincoln Navigator, 2020-2023 Ford F-250-F-550, 2024 Ford Super Duty Chassis Cab, 2024-2025 Ford Ranger, 2020-2023 Ford Explorer, 2020-2023 Lincoln Aviator, and 2021-2025 Ford Mustang. ODI's investigation found that the affected vehicles may lose fuel pressure and flow from the fuel delivery module (consisting of a low-pressure fuel pump, jet pump, reservoir, and other parts) due to a low-pressure pump failure. This can cause the engine to stall while driving. The root cause is reduced internal clearance in the fuel pump, increasing friction and sensitivity to vapor lock. Fuel blockage from contamination inside the jet pump also contributed to the failure. Ford stated that the contamination source was unknown. On July 7, 2025, Ford filed recall 25V-455 for certain 2021-2023 Ford F-550 SD/F-450 SD/F-350 SD/F-250 SD, 2021-2022 Lincoln Navigator, 2021-2022 Ford Mustang, 2021-2022 Ford F-150, 2021-2023 Ford Explorer, 2022 Ford Expedition, and 2021-2023 Ford Bronco vehicles produced between July 1, 2021, and July 30, 2022. The recall also included certain 2021-2023 Lincoln Aviator produced between July 1, 2021, and December 21, 2022. Ford explained in its recall filingthat the production dates used for the recall were based on changes in the manufacturing process. Specifically, Ford determined that in June 2021, the supplier modified the jet pump manufacturing process, producing fuel pump chambers with a lower-than-specified internal clearance. In July 2022, the supplier implemented corrective actions to the manufacturing process by adding two additional vacuum pumps to reduce contamination during the production of the jet pump. ODI has identified approximately 1,000 reports involving vehicles covered in this investigation but excluded from recall 25V-455. However, even with such reports, these vehicles experienced comparatively lower failure rates than the vehicles that are subject to Recall 25V-455. Ford has explained that these vehicles were excluded from the recall population because they did not experience the manufacturing changes that prompted the recall. Specifically, according to Ford, vehicles built before July 1, 2021 (the recall production start date), were not affected by the supplier’s change to the jet pump manufacturing process. Even after closing this investigation, ODI will continue to monitor complaints for vehicles excluded from recall 25V-455 to consider whether they exhibit the same risks as the vehicles encompassed by the recall. The recall remedy is currently under development. In view of Ford’s recall action, ODI is closing this Preliminary Evaluation, but will continue to monitor the issue as a remedy is developed and implemented. ODI will take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

Recorded closure: Sep 19, 2025

Campaign reference in the source: 25V455

Find investigation PE24019

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