The vehicle dossier US · 2002

2002 Chevrolet
EXPRESSProblems & recalls

55 distinct owner reports in the NHTSA snapshot. Other components appears in 15 of them. Explore what was reported—and which official actions are on file.

Snapshot Sep 28, 2026Live NHTSA complaint API How this dossier is compiled

01 / Owner-reported evidence

What owners reported.

Categories attached to 55 distinct reports. A report can mention more than one component, so category totals can overlap.

Other components15 reports
Brakes10 reports
Body & structure8 reports
Engine8 reports
Electrical system8 reports
Transmission & drivetrain7 reports
Fuel system5 reports
Steering4 reports
Suspension4 reports
Visibility3 reports
Air bags1 reports
See original component labels
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM4
ENGINE AND ENGINE COOLING:ENGINE3
SERVICE BRAKES, HYDRAULIC3
STRUCTURE:FRAME AND MEMBERS2
POWER TRAIN:AXLE ASSEMBLY2
STRUCTURE:BODY:DOOR2
POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT2
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE2
TIRES:TREAD/BELT2
ELECTRICAL SYSTEM:WIRING2
EXTERIOR LIGHTING2
TIRES:SIDEWALL2
STEERING2
STEERING:GEAR BOX (OTHER THAN RACK AND PINION)2
SUSPENSION2
ELECTRICAL SYSTEM:12V/24V/48V BATTERY2
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC2
EXTERIOR LIGHTING:BRAKE LIGHTS2
ENGINE AND ENGINE COOLING2
TIRES2
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR2
UNKNOWN OR OTHER2
STRUCTURE:BODY2
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY1
STRUCTURE1
ELECTRICAL SYSTEM1
EXTERIOR LIGHTING:HEADLIGHTS1
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS1
EXTERIOR LIGHTING:TAIL LIGHTS1
POWER TRAIN:AUTOMATIC TRANSMISSION1
POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL1
ENGINE AND ENGINE COOLING:ENGINE:DIESEL1
AIR BAGS1
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS1
SUSPENSION:FRONT:WHEEL BEARING1
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)1
VEHICLE SPEED CONTROL:CRUISE CONTROL1
SUSPENSION:FRONT1
ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD1
FUEL SYSTEM, GASOLINE1
ELECTRICAL SYSTEM:IGNITION1
SERVICE BRAKES, HYDRAULIC:POWER ASSIST:HYDRAULIC1
TIRES:TEMPORARY/EMERGENCY SPARE TIRE1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS1
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS1
POWER TRAIN:DRIVELINE:DRIVESHAFT1
STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS1
VISIBILITY:REARVIEW MIRRORS/DEVICES1
VISIBILITY/WIPER1

These are reports made to NHTSA, not verified diagnoses. More reports can reflect more vehicles, more time on the road, or greater reporting activity.

The reporting timeline

When reports arrived.

Reports by year filed, not by the year a problem occurred. Showing the latest 12 years with reports.

Year filed (last two digits)Latest report: Sep 30, 2021
Mileage, where supplied

32,000 miles is the median among 41 reports with usable mileage. The middle half spans 16,594–56,500 miles.

This describes the submitted reports. It does not predict when a vehicle will fail.

02 / Official safety campaigns

0 recall campaigns on file.

A campaign can cover only certain production dates or configurations. The count does not tell you whether an individual car has an open recall.

No campaigns matched this model-year in the imported recall files. This is not confirmation that a particular VIN has no open recalls.
Check this car’s VIN at NHTSA

03 / The manufacturer’s record

Instructions. Updates. Responses.

419 distinct communications list this model-year. Showing the latest 12. A matching model-year does not establish that every engine, trim or reported symptom is covered.

Jul 18, 2025 Service Bulletin/Repair InstructionsPIP5601CThis PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.NHTSA ID 11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11020816 at NHTSA
Feb 20, 2025 Service Bulletin/Repair InstructionsPIP5358DThis Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a …NHTSA ID 11014455

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the noise for assessment by engineering. Technician will need to call General Motors Technical Assistance Center for further assistance.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11014455 at NHTSA
Dec 18, 2024 Service Bulletin/Repair Instructions03-06-01-023IThis service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.NHTSA ID 11012907

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

Components: ENGINE. Confirm detailed applicability in the original document.

Source record 11012907 at NHTSA
Oct 25, 2024 Service Bulletin/Repair InstructionsPIP4723JThis Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/chargin…NHTSA ID 11009156

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

Components: ELECTRICAL SYSTEM. Confirm detailed applicability in the original document.

Source record 11009156 at NHTSA
Oct 7, 2024 Service Bulletin/Repair Instructions03-06-01-023HThis service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.NHTSA ID 11010544

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

Components: ENGINE. Confirm detailed applicability in the original document.

Source record 11010544 at NHTSA
Sep 12, 2024 Service Bulletin/Repair InstructionsPIT5099HThis Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will ne…NHTSA ID 11007744

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11007744 at NHTSA
Sep 12, 2024 Service Bulletin/Repair InstructionsPIT5099HThis Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will ne…NHTSA ID 11007743

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11007743 at NHTSA
Aug 26, 2024 Service CampaignGeneral CommunicationVehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updatin…NHTSA ID 11006621

Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.

Campaign / software reference: General Communication

Components: ELECTRICAL SYSTEM. Confirm detailed applicability in the original document.

Source record 11006621 at NHTSA
Jul 24, 2024 Service Bulletin/Repair Instructions24-NA-141GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin adv…NHTSA ID 11006421

GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the dealers to be more careful not to damage the transmissions during removal and to package the core properly for return.

Components: POWER TRAIN. Confirm detailed applicability in the original document.

Source record 11006421 at NHTSA
Jun 28, 2024 Service Bulletin/Repair Instructions16-NA-383This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier…NHTSA ID 11004761

This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up.

Components: ENGINE · FUEL/PROPULSION SYSTEM. Confirm detailed applicability in the original document.

Source record 11004761 at NHTSA
Jun 17, 2024 Service Bulletin/Repair Instructions18-NA-099This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.NHTSA ID 11004557

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

Components: UNKNOWN OR OTHER. Confirm detailed applicability in the original document.

Source record 11004557 at NHTSA
Jun 6, 2024 Service Bulletin/Repair Instructions24-NA-098This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and resolution info…NHTSA ID 11002312

This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and resolution information.

Components: ELECTRICAL SYSTEM. Confirm detailed applicability in the original document.

Source record 11002312 at NHTSA
Browse all manufacturer records by page

Records below contain the NHTSA bulk summary unless a document-reviewed explainer is linked. A service bulletin is not a safety recall or a promise of a free repair. Records may be revised or superseded; verify the current document with the manufacturer.

04 / Agency investigations

Official inquiries.

An investigation is an inquiry into a potential concern. Its presence does not establish a defect, and a closed case does not certify a car’s condition.

Opened Apr 30, 2004 ClosedHYDRAULIC PUMP FAILRESEA04012

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Recorded closure: Feb 28, 2005

Campaign reference in the source: 05V005000

Find investigation EA04012

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