The vehicle dossier US · 2004

2004 Chevrolet
AVALANCHEProblems & recalls

165 distinct owner reports in the NHTSA snapshot. Electrical system appears in 60 of them. Explore what was reported—and which official actions are on file.

Snapshot Sep 28, 2026Live NHTSA complaint API How this dossier is compiled

01 / Owner-reported evidence

What owners reported.

Categories attached to 165 distinct reports. A report can mention more than one component, so category totals can overlap.

Electrical system60 reports
Brakes42 reports
Other components18 reports
Transmission & drivetrain14 reports
Fuel system11 reports
Steering10 reports
Visibility9 reports
Air bags9 reports
Suspension7 reports
Body & structure7 reports
Engine7 reports
See original component labels
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL31
ELECTRICAL SYSTEM29
SERVICE BRAKES25
SERVICE BRAKES, HYDRAULIC10
AIR BAGS7
POWER TRAIN:AUTOMATIC TRANSMISSION6
POWER TRAIN5
STEERING5
FUEL SYSTEM, GASOLINE4
VEHICLE SPEED CONTROL4
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP3
SUSPENSION3
VISIBILITY:WINDSHIELD WIPER/WASHER3
ENGINE AND ENGINE COOLING3
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP3
STEERING:COLUMN3
FUEL/PROPULSION SYSTEM3
UNKNOWN OR OTHER3
EXTERIOR LIGHTING:HEADLIGHTS2
STRUCTURE:BODY:TAILGATE2
SUSPENSION:FRONT2
ENGINE AND ENGINE COOLING:ENGINE2
AIR BAGS:FRONTAL2
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS2
VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM2
WHEELS2
EXTERIOR LIGHTING:FOG LIGHTS1
EXTERIOR LIGHTING:TAIL LIGHTS1
SEAT BELTS:REAR/OTHER1
SUSPENSION:REAR1
STRUCTURE:FRAME AND MEMBERS1
LATCHES/LOCKS/LINKAGES:TAILGATE:LATCH1
SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR1
WHEELS:RIM1
STRUCTURE:BODY:HOOD1
SERVICE BRAKES, HYDRAULIC:FLUID1
POWER TRAIN:DRIVELINE:DRIVESHAFT1
STEERING:RACK AND PINION1
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY1
STRUCTURE:BODY:HOOD:HINGE AND ATTACHMENTS1
VEHICLE SPEED CONTROL:CRUISE CONTROL1
FUEL SYSTEM, GASOLINE:DELIVERY1
SEAT BELTS:FRONT1
ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH1
VISIBILITY:WINDSHIELD WIPER/WASHER:SWITCH/WIRING1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER1
STEERING:LINKAGES:TIE ROD ASSEMBLY1
POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER1
TIRES:TREAD/BELT1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR1
SUSPENSION:FRONT:HUB1
POWER TRAIN:AXLE ASSEMBLY1
ELECTRONIC STABILITY CONTROL (ESC)1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS1
ENGINE AND ENGINE COOLING:COOLING SYSTEM1
LATCHES/LOCKS/LINKAGES:DOORS:LATCH1
FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM1
VISIBILITY1
STRUCTURE1
SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS1
ENGINE1
STRUCTURE:BODY1

These are reports made to NHTSA, not verified diagnoses. More reports can reflect more vehicles, more time on the road, or greater reporting activity.

The reporting timeline

When reports arrived.

Reports by year filed, not by the year a problem occurred. Showing the latest 14 years with reports.

Year filed (last two digits)Latest report: Nov 23, 2021
Mileage, where supplied

55,150 miles is the median among 140 reports with usable mileage. The middle half spans 36,500–91,000 miles.

This describes the submitted reports. It does not predict when a vehicle will fail.

02 / Official safety campaigns

6 recall campaigns on file.

A campaign can cover only certain production dates or configurations. The count does not tell you whether an individual car has an open recall.

Aug 3, 2006 Safety recallENGINE AND ENGINE COOLINGCampaign 06V289000

Reported concern

ON CERTAIN TRUCKS EQUIPPED WITH AN 8.1L V8 (RPO L8-VIN G) ENGINE HAVE A CONDITION IN WHICH THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP MAY FRACTURE RESULTING IN INADEQUATE RETENTION OF THE DAMPER.

Manufacturer’s stated response

DEALERS WILL REPLACE THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 31, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC TRUCKS AT 1-866-996-9463.

Manufacturer campaign: 06080

Read campaign 06V289000 at NHTSA
May 19, 2006 Safety recallFUEL SYSTEM, GASOLINECampaign 06E043000

Reported concern

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.

Manufacturer’s stated response

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

Read campaign 06E043000 at NHTSA
Apr 22, 2005 Safety recallSEAT BELTS:REAR/OTHERCampaign 05V163000

Reported concern

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Manufacturer’s stated response

DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

Manufacturer campaign: 05037

Read campaign 05V163000 at NHTSA
Feb 8, 2005 Safety recallSERVICE BRAKES, HYDRAULICCampaign 05V043000

Reported concern

CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.

Manufacturer’s stated response

DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC TRUCKS AT 1-866-996-9463 AND HUMMER AT 1-800-732-5493.

Manufacturer campaign: 05006

Read campaign 05V043000 at NHTSA
Mar 17, 2004 Safety recallSTRUCTURE:BODY:TAILGATE:HINGE AND ATTACHMENTSCampaign 04V129000

Reported concern

ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE GALVANIZED STEEL TAILGATE SUPPORT CABLES THAT RETAIN THE TAILGATE IN THE FULL OPEN (HORIZONTAL) POSITION MAY CORRODE, WEAKEN, AND EVENTUALLY FRACTURE. IF BOTH CABLES FRACTURED, THE TAILGATE WOULD SUDDENLY DROP AND STRIKE THE TOP SURFACE OF THE REAR BUMPER.

Manufacturer’s stated response

DEALERS WILL REPLACE THE CABLES. INTERIM OWNER NOTIFICATION BEGAN ON APRIL 7, 20004. THE RECALL BEGAN ON SEPTEMBER 24, 2004, WHEN REPLACEMENT PARTS WERE AVAILABLE, AND WILL CONTINUE THROUGH OCTOBER 29, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463, OR VISIT WWW.MYGMLINK.COM, AND ENTER YOUR VEHICLE IDENTIFICATION NUMBER.

Manufacturer campaign: 04007

Read campaign 04V129000 at NHTSA
Feb 4, 2004 Safety recallSERVICE BRAKES, HYDRAULICCampaign 04V045000

Reported concern

CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.

Manufacturer’s stated response

DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.

Manufacturer campaign: 04004

Read campaign 04V045000 at NHTSA
Check this car’s VIN at NHTSA

03 / The manufacturer’s record

Instructions. Updates. Responses.

334 distinct communications list this model-year. Showing the latest 12. A matching model-year does not establish that every engine, trim or reported symptom is covered.

Mar 1, 2016 Service Bulletin/Repair InstructionsPIT5484AThis Preliminary Information communication advises the technician that if OnStar is unable to configure the vehicle after the OnStar 15-08-44-001 upgrade and Onstar receives a 118 error code when attempting to configure the veh…NHTSA ID 10113892

This Preliminary Information communication advises the technician that if OnStar is unable to configure the vehicle after the OnStar 15-08-44-001 upgrade and Onstar receives a 118 error code when attempting to configure the vehicle. Dealers should receive a sheet with the kit that provides steps to assist with handling this error. Dealer will follow one of the listed steps to resolve the issue. If there are still configuration issues, please contact the OnStar Technical Assistance Centre for assistance.

Components: ELECTRICAL SYSTEM:SOFTWARE · EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL. Confirm detailed applicability in the original document.

Source record 10113892 at NHTSA
Feb 23, 2016 Service Bulletin/Repair InstructionsPIC5953AThis Preliminary Information communication provides information to the technician about vehicles that may have an issue when using Bluetooth voice recognition with an iPhone. Technician should work with the customer to insure t…NHTSA ID 10114431

This Preliminary Information communication provides information to the technician about vehicles that may have an issue when using Bluetooth voice recognition with an iPhone. Technician should work with the customer to insure the phone contacts to not have any Emojis loaded to any contact.

Components: EQUIPMENT:ELECTRICAL. Confirm detailed applicability in the original document.

Source record 10114431 at NHTSA
Feb 11, 2016 Service Bulletin/Repair InstructionsPIP5226ATHIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO THE TECHNICIAN ABOUT FINDING NEEDLE BEARINGS DURING AN OIL CHANGE. TECHNICIAN WILL GAIN ACCESS TO THE ROLLER ROCKERS TO INSPECT THEM. ONLY REPLACE THE ROLLER RO…NHTSA ID 10096026

THIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO THE TECHNICIAN ABOUT FINDING NEEDLE BEARINGS DURING AN OIL CHANGE. TECHNICIAN WILL GAIN ACCESS TO THE ROLLER ROCKERS TO INSPECT THEM. ONLY REPLACE THE ROLLER ROCKER THAT IS MISSING NEEDLE BEARINGS. BE SURE TO CLEAN THE OIL DRAINS TO RETRIEVE THE NEEDLE BEARINGS. EACH ROLLER ROCKER HAS 66 BEARINGS.

Components: EQUIPMENT. Confirm detailed applicability in the original document.

Source record 10096026 at NHTSA
Jan 27, 2016 Service Bulletin/Repair Instructions03-08-46-004RThis informational bulletin provides information on Part Restriction and Ordering Process Information for OnStar Vehicle Communication Interface Modules (VCIM) (GMNA Only)NHTSA ID 10112299

This informational bulletin provides information on Part Restriction and Ordering Process Information for OnStar Vehicle Communication Interface Modules (VCIM) (GMNA Only)

Components: EQUIPMENT:ELECTRICAL · EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM). Confirm detailed applicability in the original document.

Source record 10112299 at NHTSA
Jan 14, 2016 Service Bulletin/Repair Instructions06-06-01-010CThis informational bulletin provides information on close coupled converters and there affect on newly installed engines or engines during there break in period.NHTSA ID 10112272

This informational bulletin provides information on close coupled converters and there affect on newly installed engines or engines during there break in period.

Components: ENGINE. Confirm detailed applicability in the original document.

Source record 10112272 at NHTSA
Nov 30, 2015 Service Bulletin/Repair InstructionsPIP5232BThis Preliminary Information communication provides information to the technician about gasoline powered cars, mid-size trucks, light duty trucks, and heavy duty trucks with premature catalytic converter failures. It is recomme…NHTSA ID 10115143

This Preliminary Information communication provides information to the technician about gasoline powered cars, mid-size trucks, light duty trucks, and heavy duty trucks with premature catalytic converter failures. It is recommended to inspect for a poor crimp on the grounds ring terminal at the engine block for the bank with the concern and repair the wire.

Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR. Confirm detailed applicability in the original document.

Source record 10115143 at NHTSA
Aug 3, 2015 Service Bulletin/Repair Instructions09-09-40-001CThis informational bulletin provides information to advise dealers about seat belt buckles not operating and/or seat belt warning light illumination, as well as difficulty latching and unlatching the buckle or the buckle releas…NHTSA ID 10113787

This informational bulletin provides information to advise dealers about seat belt buckles not operating and/or seat belt warning light illumination, as well as difficulty latching and unlatching the buckle or the buckle release button sticking.

Components: SEAT BELTS · SEAT BELTS:FRONT:BUCKLE ASSEMBLY. Confirm detailed applicability in the original document.

Source record 10113787 at NHTSA
May 29, 2015 Service Bulletin/Repair Instructions02-07-30-052JThis informational bulletin provides technicians with information regarding automatic transmission oil cooler flow test essential tool J-45096 TransFlow®.NHTSA ID 10113664

This informational bulletin provides technicians with information regarding automatic transmission oil cooler flow test essential tool J-45096 TransFlow®.

Components: POWER TRAIN:AUTOMATIC TRANSMISSION · POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES. Confirm detailed applicability in the original document.

Source record 10113664 at NHTSA
May 27, 2015 Service Bulletin/Repair Instructions05-06-04-035EThis informational bulletin provides dealership personnel with information on flexible fuel vehicles (FFVs) and the usage of E85 fuel in GM vehicles.NHTSA ID 10113662

This informational bulletin provides dealership personnel with information on flexible fuel vehicles (FFVs) and the usage of E85 fuel in GM vehicles.

Components: FUEL SYSTEM, OTHER. Confirm detailed applicability in the original document.

Source record 10113662 at NHTSA
May 15, 2015 Service Bulletin/Repair Instructions15-08-44-001AThis informational bulletin provides information on a GM of Canada OnStar® cellular communication upgrade.NHTSA ID 10113654

This informational bulletin provides information on a GM of Canada OnStar® cellular communication upgrade.

Components: EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM). Confirm detailed applicability in the original document.

Source record 10113654 at NHTSA
May 15, 2015 Service Bulletin/Repair Instructions15-08-44-001BThis informational bulletin provides information on a GM of Canada OnStar® cellular communication upgrade.NHTSA ID 10113652

This informational bulletin provides information on a GM of Canada OnStar® cellular communication upgrade.

Components: EQUIPMENT:ELECTRICAL · EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM). Confirm detailed applicability in the original document.

Source record 10113652 at NHTSA
Apr 20, 2015 Service Bulletin/Repair InstructionsPIT5399This Preliminary Information communication provides information to the technician about connectivity concerns when connecting an Apple device via USB cord. Technician should insure the customer is using an original equipment ma…NHTSA ID 10114474

This Preliminary Information communication provides information to the technician about connectivity concerns when connecting an Apple device via USB cord. Technician should insure the customer is using an original equipment manufacturer Apple USB cable.

Components: EQUIPMENT:ELECTRICAL. Confirm detailed applicability in the original document.

Source record 10114474 at NHTSA
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Records below contain the NHTSA bulk summary unless a document-reviewed explainer is linked. A service bulletin is not a safety recall or a promise of a free repair. Records may be revised or superseded; verify the current document with the manufacturer.

04 / Agency investigations

Official inquiries.

An investigation is an inquiry into a potential concern. Its presence does not establish a defect, and a closed case does not certify a car’s condition.

Opened Apr 30, 2004 ClosedHYDRAULIC PUMP FAILRESEA04012

GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.

Recorded closure: Feb 28, 2005

Campaign reference in the source: 05V005000

Find investigation EA04012

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